Natural fibers have become increasingly popular owing to their affordability, environmental friendliness, and renewability. Owing to their abundance and low density, they have gained attention in their use as reinforcements in polymer composites. However, untreated natural fiber composites have several disadvantages, including higher water absorption, low-to-moderate mechanical properties, and challenges with fiber-to-matrix adhesion. To address these drawbacks, various approaches have been employed, such as the chemical treatment of natural fibers, fiber hybridization, and the incorporation of nanoparticles/fillers. Chemical treatment enhances the interfacial bonding with the polymer matrix by different mechanisms. Hybridization enhances the mechanical properties of composites by leveraging the advantages of individual fibers. The incorporation of nanoparticles enhances the mechanical properties and various other properties due to a significant increase in interfacial interaction, which is a result of the increased surface area of nanoparticles.
Aramid Fibre Reinforced Plastic composites are difficult to be drilled due to anisotropic material properties. Currently, soft computing techniques are used as alternatives to conventional mathematical models, which is robust and can deal with inaccuracy and uncertainty. In this paper, drilling of Aramid Fibre Reinforced Plastics (AFRPs) was carried out using Taguchi L54 experimental layout. Drilling tool used in this experiment was solid carbide. The purpose of this study was to find optimum combination of drilling parameters to obtain minimum thrust and torque force to reduce the delamination. Also, this paper proposed a prediction model of Multilayer Perception Neural Network optimized by Genetic Algorithm (MLPNN-GA). Moreover, RSM technique was used to evaluate the influence of process parameters (spindle speed, feed rate, drill point angle and drill diameter on thrust force and torque. The prediction capability of both RSM and MLPNN-GA was compared with Response optimizer for thrust force and torque. The investigation demonstrated that drill point angle is the primary factor affecting thrust force and drill diameter influences the torque force on the drill bit. Overall, this study recommends the use of high speed and low feed combination and drill point angles of 90°-118° to reduce the delamination of the materials in the drilling of AFRP composites.
Epoxy resins are prone to serious moisture absorption inspite of their inherent advantages, which can be mitigated by the incorporation of montmorillonite nanoclay that provide tortuous path to flow of moisture. Moisture absorption studies of epoxy clay nanocomposites is carried out, to analyse the effect of nanoclay content, immersion media and immersion temperature. Nanocomposites prepared in 0.5, 1 and 1.5 wt% using magnetic stirring and ultrasonication and neat epoxy specimen were immersed in distilled water and artificial seawater maintained at 28 and 38 °C till saturation. Fick’s and Langmuir’s models were applied to calculate the kinetic parameters from the water absorption graphs. Atomic force microscopy (AFM), X-ray diffraction spectroscopy (XRD), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscope with energy dispersive X-ray (SEM–EDX) characterizations were performed. Diffusivity is least for nanocomposite containing 0.5 wt% nanoclay at both temperatures in both medium. However, it is least when the medium is distilled water. As the temperature of immersion medium increases, the diffusivity also increases. Saturation moisture uptake increased with increase in nanoclay content, because of the residual hydrophilic nature of nanoclay. AFM and XRD analysis revealed better dispersion and exfoliated structure of nanoclay respectively at 0.5 wt% loading. FTIR spectroscopy was applied to identify the chemical bonds that helped in proposing the reaction mechanism of the nanocomposite synthesis. Spectra comparison of dry and wet specimens complimented the moisture absorption data by showing lower infrared transmittance in wet specimens. With Increase in nanoclay content, the transmittance decreased corresponding to increase in saturation moisture uptake for distilled water immersed specimens. SEM–EDX analysis distinguished between the cations entered from the artificial seawater and cations that were still present in the nanoclay.
27 December 2018 in Journal of Mechanical Engineering and Sciences
Steel has wide range of applications and is used in various machinery and general metallic components. Depending on the particular application, steels with tailorable and appropriate properties are used. This requires various methods which can be used to alter the properties based on the requirements. Generally, mechanical properties of the steel are improved by conducting the heat treatment processes. The aim of the present work is to experimentally investigate the effects of conventional heat treatments and special hardening techniques for dual phase structure on mechanical properties of AISI 4340 steel. The test specimens are machined as per ASTM standards and hardness, tensile, impact and microstructure analysis were carried out after the heat treatment processes. Dual phase heat treatment to obtain ferrite-bainite structure is performed by heating the as-bought specimen to the intercritical temperature for two hours followed by isothermal holding in fusible salt bath containing sodium nitrate and sodium nitrite at subcritical temperature for 30 minutes and cooling in air to room temperature. Similarly, ferrite-martensite structure is obtained by air cooling after holding isothermally in the salt bath for 10 seconds. Ferrite-bainite steel was observed to be soft, whereas ferrite-martensite steel was relatively harder. Austempered steel has high toughness with optimum hardness and conventionally hardened steel is the hardest among all. Microstructure shows colony of bainite and martensite in ferrite matrix of ferrite-bainite and ferrite-martensite dual phase structures respectively. An increase in brittleness was observed with the increase in hardness due to the conventional hardening to display lesser impact strength compared to austempered steel.
This study investigated the enhancement of the mechanical and tribological properties of MWCNT-reinforced bio-based epoxy composites through systematic experiments and analysis. Composites incorporating MWCNTs at varying weight percentages were evaluated for hardness, wear rate, interfacial shear strength, and friction coefficient under diverse load, sliding speed, and distance conditions. An optimal MWCNT content of 0.3–0.4% resulted in a maximum hardness of 4 GPa and a minimum wear rate of 0.0058 mm3/N·m, demonstrating a substantial improvement over the non-reinforced system. FTIR and XRD analyses confirmed robust interfacial bonding between the MWCNTs and epoxy matrix, while molecular dynamics simulations revealed cohesive energy density and stress distribution profiles. The Taguchi optimization identified the MWCNT weight percentage as the most influential parameter, contributing over 85% to wear rate reduction. Contour plots and correlograms further illustrate the parameter interdependencies, emphasizing the role of MWCNT dispersion in enhancing the composite properties. These findings establish that MWCNT-reinforced bio-based epoxy composites are promising candidates for high-performance and sustainable tribological applications.