In this research, diffusion bonding was carried out to produce transition joints between mild steel A36 (Fe A36) and aluminium Al 5083 (AA5083) with the presence of gallium (Ga) as an interlayer between the two faying surfaces. The microstructural development and interfacial growth of intermetallic compounds at the interface layer between Fe A36 and AA5083 after the diffusion bonding process were investigated. The joining was performed by clamping the two materials with a Ga interlayer and then heated in a furnace. The interlayer developed from this diffusion heating in air condition provides an average thickness of 30 μm. Characterization of intermetallic compounds was conducted using SEM-EDX and XRD. The results showed that SEM-EDX confirmed the occurrence of interdiffusion of elements from Fe A36 and AA5083 present at interlayer. XRD analysis reveals the formation of Fe₃Al at the diffusion layer.

Partially phosphorylated polyvinyl alcohol (PPVA) with aluminum phosphate (ALPO₄) composites was synthesized by solution casting technique to produce(PPVA)100-y-(ALPO4)y(y = 0, 1, and 2). The surface structure and thermal properties of the films were characterized using Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA). The results showed that the films have higher thermal stability with strong bonding between PPVA and ALPO₄.

Partially phosphorylated polyvinyl alcohol (PPVA) films were prepared at five mole ratios of phosphoric acid (PA) using solution casting technique. The optical properties of the PPVA films were examined using UV-visible (UV) and photoluminescence (PL) spectroscopy. The UV absorption spectra reveal that the absorption peaks are blue-shifted with an increase in PA concentration added to the pure PVA. The PL spectra show the presence of peaks which are characteristic of isotactic (389–398, 460–462 nm), syndiotactic (418–420 nm), and atactic (440–446 nm) configurations of the PPVA. The results also show the peak of O–P–O bonding at a wavelength range of 481–489 nm.

Synthesis of AlPO₄ nanocomposite depends on the ratio of aluminum to phosphate, method of synthesis and the source for aluminum and phosphate source used. Variation of phosphate and aluminum source used will form multiple equilibria reactions and affected by ions variability and concentration, stoichiometry, temperature during reaction process and especially the precipitation pH. Aluminum nitrate was used to produce a partially phosphorylated poly vinyl alcohol–aluminum phosphate (PPVA-AlPO₄) nanocomposite with various nanoparticle shapes, structural and properties. Synthesis of PPVA-AlPO₄ nanocomposite with aluminum nitrate shows enhancement of thermal and structural in comparison with pure PVA and modified PPVA. Thermogravimetric (TGA) analysis shows that the weight residue of PPVA-AlPO₄ composite was higher than PPVA and PVA. X-ray diffraction (XRD) pattern of PVA shows a single peak broadening after the addition of phosphoric acid. Meanwhile, XRD pattern of PPVA-AlPO₄ demonstrates multiple phases of AlPO₄ in the nanocomposite. Field Emission Scanning Electron Microscopy (FESEM) confirmed the existence of multiple geometrical phases and nanosize of spherical particles.