The increasing global demand for palm oil and its products has led to a significant growth in palm plantations and palm oil production. Unfortunately, these bring serious environmental problems, largely because of the large amounts of waste material produced, including palm kernel shell (PKS). In this study, we used computational fluid dynamics (CFD) to investigate the PKS co-firing of a 300 MWe pulverized coal-fired power plant in terms of thermal behavior of the plant and the CO2, CO, O2, NOx, and SOx produced. Five different PKS mass fractions were evaluated: 0%, 10%, 15%, 25%, and 50%. The results suggest that PKS co-firing is favorable in terms of both thermal behavior and exhaust gas emissions. A PKS mass fraction of 25% showed the best combustion characteristics in terms of temperature and the production of CO2, CO, and SOx. However, relatively large amounts of thermal NOx were produced by high temperature oxidation. Considering all these factors, PKS mass fractions of 10%–15% emerged as the most appropriate co-firing condition. The PKS supply capacity of the palm mills surrounding the power plants is a further parameter to be considered when setting the fuel mix.
Biomass utilization to generate electricity via combustion simply can be classified into firing and cofiring. Biomass cofiring into the pulverized coal boilers has some advantages compared to dedicated biomass firing in terms of capital cost and combustion efficiency. To understand the cofiring behavior of biomass and coal comprehensively, computational fluid dynamics (CFD) method can be used to analyze and solve problems involving fluid flows inside a combustor. A CFD modeling is significantly more effective from the perspectives of time and cost and safety and ease of scaling up; hence, it is usually performed before conducting a physical investigation through experiment. Moreover, the current state-of-the-art CFD modeling-based study is capable of solving the complexity of the interdependent processes such as turbulence, heat transfer via radiation, produced gas, and reactions in both the particle and gas phases during combustion. This chapter focuses on the study of cofiring of biomass, which is palm mill wastes, into the existing coal-fired power plant. Two palm mill wastes are evaluated: palm kernel shell and hydrothermally treated empty fruit bunch. Distributions of temperature and the produced are simulated to find the most optimum and applicable cofiring conditions.