Slags from the metallurgical recycling process are an important source of resources classified as critical elements by the EU. One example is lithium from Li-ion battery recycling. In this context, the thermodynamic properties of the recycled component system play a significant role in the formation of the Li-bearing phases in the slag, in this case, LiAlO₂. LiAlO₂ crystal formation could be engineered and result in varying sizes and occurrences by different metallurgical processing conditions. This study uses pure ingredients to provide a synthetic model material which can be used to generate the valuable phase in the slag, or so-called engineered artificial minerals (EnAMs). The aim is to investigate the crystallisation of LiAlO₂ as an EnAM by controlling the cooling conditions of the model slag to optimise the EnAM formed during crystallisation. Characterisation of the EnAMs is an important step before further mechanically processing the material to recover the valuable element Li, the Li-bearing species, respectively. Investigations are conducted using powder X-ray diffraction (XRD), X-ray fluorescence (µXRF), and X-ray Computer Tomography (XCT) on two different artificial lithium slags from MnO-Al₂O₃-SiO₂-CaO systems with different cooling temperature gradients. The result shows the different EnAM morphology along the height of the slag, which is formed under different slag production conditions in a semi-pilot scale experiment of 5 kg. Based on the different EnAM morphologies, three defined qualities of the EnAM are identified: granular, dendritic, and irregular-shape EnAM.

The use of ceramic solid particle technology in TES-integrated CSP plants offers a high solar-to-electricity ratio and enhanced storage densities, thanks to their high operational temperatures and wide temperature ranges. Metallurgical slags with composition similar to that of the state-of-art bauxite particles can be used as a sustainable and economical secondary raw material to prepare solid particles. In this study, the as-received state and the high-temperature phase and microstructural changes of two fayalite slags from copper and lead production were elucidated by XRD and SEM/EDS methods in a comparative manner. Solid particles were prepared from slags by the oil dropping method, with subsequent heat treatment. Solar-thermal-application-related functional properties of slag particles, such as heat capacity, absorptance, and thermophysical properties, were evaluated by differential scanning calorimetry (DSC), spectrophotometer, heating microscope, and high-temperature compressive tests, respectively. Owing to the formation of more stable Fe-rich phase components and less amount of glassy phase, copper slag is found to be a more promising secondary resource than lead slag in terms of material and functional properties.

Acid mine drainage (AMD) and red mud (RM) are frequently available in the metallurgical and mining industry. Treating AMD solutions require the generation of enough alkalinity to neutralize the acidity excess. RM, recognized as a waste generating high alkalinity solution when it is in contact with water, was chosen to treat AMD from South Africa at room temperature. A German and a Greek RM have been evaluated as a potential low-cost material to neutralize and immobilize harmful chemical ions from AMD. Results showed that heavy metals and other hazardous elements such as As, Se, Cd, and Zn had been immobilized in the mineral phase. According to European environmental standards, S and Cr, mainly present in RM, were the only two elements not immobilized below the concentration established for inert waste.

Pyrometallurgical processes produce slags that may contain valuable elements because of their high oxygen affinity. However, the concentration is extremely low, which causes losses. In fact, these elements, for example, tantalum and rare earth elements, are less than 1% recycled. To return such technologically important elements to the material cycle, pyrometallurgically is used to enrich them in the simplest possible compounds within the slag, which have favorable properties for recovery (morphology, crystal size, magnetic properties), allowing further mechanical separation. The purpose of modification of the slag system is to obtain engineered artificial minerals” (EnAM), a process in which targeted minerals with high element concentration are formed. In this article, this approach is investigated using tantalum-rich fayalitic slag, since this slag is commonly found in the industry for the pyrometallurgical treatment of waste electric and electronic equipment. Synthetic fayalitic slags in reducing environment under different cooling rates were produced with Ta addition. The characterization of the produced samples was carried out using powder X-ray diffraction (PXRD) and electron probe microanalysis (EPMA). Additionally, the speciation of Fe and Ta was accessible through X-ray absorption near-edge structure (XANES) spectroscopy. EPMA also provided a semiquantitative assessment of the Ta distribution in these individual compounds. In these slags, tantalum accumulated in perovskite-like oxidic and silicate compounds as well as in magnetic iron oxides. The enrichment factor is highest in tantalite/perovskite-type oxides (Fe_xTayO₆, Ca_xFe_yTa_zO₃) with up to 60 wt.% Ta and ‘tantalomagnetite’ (Fe^II(Fe^III_(2-5/3x)Ta_x)O₄) with a maximum of ~30 wt.% Ta (only fast cooling). This is followed by a perovskite-like silicon containing oxide (XYO₃) with 12–15 wt.% Ta (only slow cooling), and a hedenbergite-like compound (XYZ₂O₆) with a varying content of 0.3–7 wt.%. The Ta concentration in pure Fe, Fe_(1-x)O, hercynitic spinel and hematite is negligible. Despite the very low phase fraction, the most promising EnAM compound is nevertheless perovskite-like tantalum oxide, as the highest enrichment factor was obtained. Tantalum-rich magnetite-like oxides also could be promising.