The results of studying the morphological peculiarities of polycrystalline CdS1−xSex films, obtained by screen printing, with well-formed grain boundaries of high structural quality are presented here. The developed method for screen printing provides the formation of polycrystalline films of a specified area per cycle, provided that there is a possibility for varying their thickness from tens of microns to units, which allows reducing the solar cell’s thickness and facilitating the process of its connection with the substrate. Therefore, the application of the films to a sitall substrate by screen printing contributes to reducing the product weight and facilitating the process of joining sheet materials intended for solar panels, namely attaching the lasing element to the substrate. The purpose of this work is to study the morphological peculiarities of polycrystalline CdS1−xSex films obtained by an optimized screen-printing method and to create a model of their formation process. The structural and morphological peculiarities of the samples were studied using electron microscopy, AFM, XPA, and XFS. As a result of the work, based on the obtained experimental data, a model of the film formation process was developed. The model validity is justified by the conformity of the data of the experiment performed on its basis.
Carbon materials are promising for use as electrodes for supercapacitors and lithium–ion batteries due to a number of properties, such as non-toxicity, high specific surface area, good electronic conductivity, chemical inertness, and a wide operating temperature range. Carbon-based electrodes, with their characteristic high specific power and good cyclic stability, can be used for a new generation of consumer electronics, biomedical devices and hybrid electric vehicles. However, most carbon materials, due to their low electrical conductivity and insufficient diffusion of electrolyte ions in complex micropores, have energy density limitations in these devices due to insufficient number of pores for electrolyte diffusion. This work focuses on the optimization of a hybrid material based on porous carbon and carbon nanotubes by mechanical mixing. The purpose of this work is to gain new knowledge about the effect of hybrid material composition on its specific capacitance. The material for the study is taken on the basis of porous carbon and carbon nanotubes. Electrodes made of this hybrid material were taken as an object of research. Porous carbon or nitrogen-containing porous carbon (combined with single-, double-, or multi-layer carbon nanotubes (single-layer carbon nanotubes, bilayer carbon nanotubes or multilayer carbon nanotubes) were used to create the hybrid material. The effect of catalytic chemical vapor deposition synthesis parameters, such as flow rate and methane-to-hydrogen ratio, as well as the type of catalytic system on the multilayer carbon nanotubes structure was investigated. Two types of catalysts based on Mo12O28 (μ2-OH)12{Co(H2O)3}4 were prepared for the synthesis of multilayer carbon nanotubes by precipitation and combustion. The resulting carbon materials were tested as electrodes for supercapacitors and lithium ion intercalation. Electrodes based on nitrogen-containing porous carbon/carbon nanotubes 95:5% were found to be the most efficient compared to nitrogen-doped porous carbon by 10%. Carbon nanotubes, bilayer carbon nanotubes and multilayer carbon nanotubes synthesized using the catalyst obtained by deposition were selected as additives for the hybrid material. The hybrid materials were obtained by mechanical mixing and dispersion in an aqueous solution followed by lyophilization to remove water. When optimizing the ratio of the hybrid material components, the most effective porous carbon:carbon nanotubes component ratio was determined.
An analysis of the results of rail operation shows that up to a third of all rail breaks in the railway line and up to 12.9% of all withdrawn acute defective rails are associated with welded joints. This is largely explained by the formation of structures with martensite sections in the welded joints of rails and the formation of burns. This work presents the results of studying welded joints, obtained under three welding modes (continuous flash welding, pulsating flash welding and combined flash welding). The conducted studies have shown that the flash welding mode significantly influences both the cooling rate value and the very nature of the thermal cycle of the welded joint as a whole. Changes in the cooling rate under different modes exert a significant influence on the structure and properties of the weld. Resistance welding of rails from the steel grade E76HGF by pulsating flash welding can result in the appearance of needle martensite areas, which is the reason for increased embrittlement of the weld and a decrease in its properties. The conducted field experiments have reliably shown that in the conditions of the combined welding mode it becomes possible to avoid these problems. Moreover, a slight increase in the mechanical properties of the weld in the range of 2–4% has been experimentally recorded, and the destructive load of the welded joint of the rail increases by 2–3% at high values of the bending deflection. In turn, these factors allow a significant reduction in the number of cases of rail welded-joint failures in real conditions of their operation.
31 December 2018 in IOP Conference Series: Materials Science and Engineering
Mainstreaming into practice of high-tech research methods allows to conduct deeper studies of the structure of materials when changes in them occur at the molecular level. The development of technologies for obtaining materials characterized by ultrafine structure is a promising direction, since it allows to obtain materials with higher properties. Use of the products, that are waste products of silicon production, for this purpose will allow to unload the sludge dumps and reduce the environmental load. During the research, method of scanning electron microscopy was used in work, its high efficiency was confirmed due to the high speed of the analysis, short preparation time, possibility of determining the composition of the substance. Untreated wastes, as well as the products of their processing with the use of flotation, were studied, characteristics of their structure are given. Product of processing with a high content of silicon was used as a modifier of concrete. Structure of concrete was studied before and after the modification, reasons for the increase in strength were explained.
Wire-arc additive manufacturing (WAAM) is considered as a rather promising alternative to conventional subtracting production process for manufacture of large expensive metal components with complicated geometrical shape. Up-todate direction of WAAM investigations is aimed on production of functional metallic components with complicated geometrical shape and high accuracy, surface processing and mechanical properties meeting the strict requirements of aerospace, automotive and instrumental industries. At the same time, structural application of metal components based on their mechanical properties is studied insufficiently. It is necessary to understand additionally influence of technological conditions (such as energy input, protective gas role, speed of wire feed, welding speed, facing features and its sequence etc.) on the thermal initial parameters and finishing mechanical properties. The paper displays that mechanical properties of low-alloyed silicon-manganese composition of C-Mn-Si type with ferrite-pearlite structure is higher comparing with conventional steel 09G2S. It is shown that impact strength values for C-Mn-Si-type composition, which id formed via WAAM method, is higher by 2 times in comparison with welded joints which are faced by Sv-08G2S wire.
The integration of nanotechnology across various industries has significantly enhanced product quality and manufacturing technologies for diverse materials. Within the construction sector, the adoption of nanomaterials has sparked the advent of innovative construction methods. Extensive studies have been conducted on various nanomaterials, particularly micro- and nanosilica, exploring their use as partial substitutes for cement in concrete formulations. This study aimed to furnish a comprehensive overview of silica’s impact on concrete properties in civil engineering and road construction. Environmental concerns and potential hazards necessitate the development of strategies for managing industrial by-products. Metallurgical processes generate several such by-products, among which is silica fume—a residue from smelting in the silicon and ferrosilicon industries. Waste silica dust and slurries have proven highly effective in creating high-strength, high-performance concrete. The study presents a literature review focusing on micro- and nanosilica derived from production waste at ferroalloy and silicon plants. It includes a comparative analysis of the primary characteristics of microsilica from various sources and examines the extensive use of microsilica as a modifying additive in building materials. Analyzing different concrete compositions with and without fumed silica determined the ranges of results for each indicator. The incorporation of micro- and nanosilica into the concrete mix demonstrated its efficacy. The morphology of waste silica particles, characterized by the smooth and spherical surfaces of micro- and nanosilica particles, significantly influences the workability properties of the concrete.