The increase in the share of physical and technical processing methods in the arsenal of deburring technologies used in modern production is associated both with the use of difficult-to-machine materials, such as beryllium bronze and the 29 NK alloy, and with the need to solve technological problems for the production of small-sized products with hard-to-reach surfaces. The aim of the study is to improve the processes of blade processing of small-sized parts made of beryllium bronze and the 29 NK alloy to provide rational conditions for thermal pulse deburring. Surface samples were experimentally obtained after turning in different modes on a CITIZEN CINCOM K16E-VII automatic lathe equipped with an Applitec micromechanics tool. The surface quality and burr characteristics were examined using a JEOL JIB-Z4500 electron microscope and a ContourGT-K optical profilometer. The program Statistica 6 allowed processing of the results. The relationship between the parameters of the turning mode and the thickness of the root of the burrs formed on the machined surface, the limitation of which is one of the conditions for the application of the thermal pulse method, was established. The obtained empirical regression dependencies establish a rational range of cutting mode parameters, and the implementation of the formulated recommendations for setting blade modes ensures deburring by the thermal pulse method in compliance with the requirements of drawing under maximum processing performance.
The integration of nanotechnology across various industries has significantly enhanced product quality and manufacturing technologies for diverse materials. Within the construction sector, the adoption of nanomaterials has sparked the advent of innovative construction methods. Extensive studies have been conducted on various nanomaterials, particularly micro- and nanosilica, exploring their use as partial substitutes for cement in concrete formulations. This study aimed to furnish a comprehensive overview of silica’s impact on concrete properties in civil engineering and road construction. Environmental concerns and potential hazards necessitate the development of strategies for managing industrial by-products. Metallurgical processes generate several such by-products, among which is silica fume—a residue from smelting in the silicon and ferrosilicon industries. Waste silica dust and slurries have proven highly effective in creating high-strength, high-performance concrete. The study presents a literature review focusing on micro- and nanosilica derived from production waste at ferroalloy and silicon plants. It includes a comparative analysis of the primary characteristics of microsilica from various sources and examines the extensive use of microsilica as a modifying additive in building materials. Analyzing different concrete compositions with and without fumed silica determined the ranges of results for each indicator. The incorporation of micro- and nanosilica into the concrete mix demonstrated its efficacy. The morphology of waste silica particles, characterized by the smooth and spherical surfaces of micro- and nanosilica particles, significantly influences the workability properties of the concrete.
This paper is devoted to the study of CMOS IC parameter degradation during reliability testing. The paper presents a review of literature data on the issue of the reliability of semiconductor devices and integrated circuits and the types of failures leading to the degradation of IC parameters. It describes the tests carried out on the reliability of controlled parameters of integrated circuit TPS54332, such as quiescent current, quiescent current in standby mode, resistance of the open key, and instability of the set output voltage in the whole range of input voltages and in the whole range of load currents. The calculated values of activation energies and acceleration coefficients for different test temperature regimes are given. As a result of the work done, sample rejection tests have been carried out on the TPS54332 IC under study. Experimental fail-safe tests were carried out, with subsequent analysis of the chip samples by the controlled parameter quiescent current. On the basis of the obtained experimental values, the values of activation energy and acceleration coefficient at different temperature regimes were calculated. The dependencies of activation energy and acceleration coefficient on temperature were plotted, which show that activation energy linearly increases with increasing temperature, while the acceleration coefficient, on the contrary, decreases. It was also found that the value of the calculated activation energy of the chip is 0.1 eV less than the standard value of the activation energy.
The presence of burrs on parts is not allowed in high-tech industries; there is a tendency to improve accuracy and quality and to reduce overall dimensions. A high proportion of operations are aimed at removing burrs in the labor intensity of release. Thermal pulse deburring machines are being developed and are applicable for deburring small-sized high-precision parts while providing additional processing conditions. A significant part of the electronic component base—coaxial radio components—is produced from beryllium bronze and the 29 NK alloy. It is not possible to prevent burr formation when cutting these materials. The conditions for deburring by the thermal pulse method are established in compliance with the requirements for deviations in the geometry of parts, for surface roughness and for ensuring maximum processing performance. These are restrictions on the thickness of the burr root, a variant of the arrangement of parts in the chamber of thermal impulse installation, which ensures the prevention of damage to parts during processing. Additionally, it provides access to a combustible mixture of all the surfaces of the parts; there is also a pressure value of the combustible mixture, depending on the characteristics of the thermal pulse installation, the total area of the treated surface, and the thermal conductivity of the materials for workpieces.
The effective development of modern welding technologies and the improvement of equipment and materials inevitably require deep theoretical knowledge about the physical phenomena occurring in the electric arc column and in the near-electrode region. However, there is still no convincing theoretical description of an arc discharge. This article demonstrates, through the generalization of known experimental facts and studies using a high-speed camera, that the conductive channel of an electric arc has a discrete structure, consisting of a set of thin channels through which the main discharge current passes. The cathode spot of an arc discharge is a highly heated and brightly glowing area on the cathode’s surface. Electron emission occurs from this region, which supports the discharge as well as the removal of the cathode material. We propose a new technique to study the reverse side of the cathode spot, revealing a structure consisting of individual cells or fragments of the cathode spot. For the first time, we present the anode spots captured by a high-speed camera. We carry out an analysis of the spots’ structure. We determine the parameters affecting the mobility of cathode and anode spots. We propose a hypothesis based on the obtained experimental facts about the heterogeneous structure of cathode and anode spots in an arc discharge and the existence of current filaments that affect the mobility of spots during arc combustion.
The aim of the work is to develop an energy-saving device that provides the conversion of thermal energy into electrical energy. The design and materials of the thermoelectric converter unit, consisting of 12 thermoelectric converter modules, a cooling radiator and a switching unit, were developed and selected. Based on the test results, the zone of the maximum temperatures in the section of the gas duct recommended for the installation of a gas cooling module using a thermoelectric converter was determined. The technology for cooling gases with the help of a thermoelectric converter was tested on the site located in front of the experimental heat exchanger. An assessment of the efficiency of the conversion of heat into electrical energy was conducted using the design of the thermoelectric converter unit, based on thermoelectric modules TGM 127-1.4-1.2. It was determined that the device is capable of generating electricity stably for production needs. The data obtained showed that, at a temperature difference of 75–80 °C between the wall surface of the gas duct section and the coolant, the power of one thermoelectric converter block of the gas cooling system reaches 9 W.