We studied the effect of CrC interlayers with different carbon contents on the adhesion of CrC/a-C:H coatings prepared by anode assisted reactive magnetron sputtering combined with DC-pulsed plasma enhanced chemical vapor deposition. The adhesion of the coating was measured by indentation and scratching. The coatings were characterized by Raman, XPS, SEM and Nanoindentation. The adhesion of the CrC/a-C:H coating is best when the carbon content in the interlayer of CrC is 44.5%, the scratch adhesion is 74 N, and the indentation adhesion is HF1. In this case, the elastic modulus of the interlayer CrC (284 GPa) is closest to that of the a-C:H layer (274 GPa). In conclusion, when there is no graphitization in the CrC interlayer, and the elastic modulus of the CrC interlayer is close to that of the a-C:H layer, the CrC/a-C:H coatings show the best adhesion.

Traditional binary coatings like TiN and CrN display limited thermal stability and wear resistance under extreme conditions. High-entropy alloy nitride (HEAN) coatings offer a promising solution due to their customizable composition and unique properties, including high hardness, corrosion resistance, and thermal stability. This study focused on (AlCrNbTaTi)N HEAN coatings to address a critical need for materials capable of enduring extreme mechanical and tribological demands by examining the impact of aluminum content on their structural and mechanical properties, providing insights for optimizing coatings in harsh conditions through a self-assembled nanolayer structure with enhanced resilience and performance. The coatings were deposited via a cathodic arc by employing an AlCrNbTaTi alloy target composed of aluminum (20, 50, 60, 70%) and equal molar ratios of Cr, Nb, Ta, and Ti. The coatings were characterized through grazing incidence X-ray diffraction, SEM, HR-TEM, a nano-indentation test, and a friction and wear test. The results indicated that with increasing Al content, the structure of (AlCrNbTaTi)N coatings shifted from FCC to an amorphous state, leading to a reduction in the hardness and elastic modulus, accompanied by an increase in the wear rate and friction coefficient. The (AlCrNbTaTi)N coating, with an equal atomic ratio of metallic elements, showed potential as a hard tool coating. It demonstrated outstanding mechanical and tribological properties, with a 34.5 GPa hardness, 369 GPa modulus, 0.35 friction coefficient, and 8.2 × 10⁻¹⁹ m²·N⁻¹ wear rate. The findings highlight the potential of (AlCrNbTaTi)N coatings to extend tool life and improve operational efficiency, helping advance materials engineering for industrial applications.

We investigate the nanostructures and phase diagrams of ABC linear triblock copolymers confined in spherical cavities by using real-space self-consistent field theory. Various 3D morphologies, such as spherical concentric lamellae, dumbbell-like cylinder, and rotational structures, are identified in the phase diagrams, which are constructed on the basis of the diameters of spherical cavities and the interaction between the polymers and preferential surfaces. We designate specific monomer-monomer interactions and block compositions, with which the polymers spontaneously form a cylindrical morphology in bulk, and firstly study morphology transformation with a neutral surface when a confining radius progressively increases. We then focus on phase morphologies under the preferential surfaces and consolidate them into phase diagrams. The spherical radius and the degree of preferential interactions can obviously induce the formation of a cylindrical morphology. Theoretical results correspond to an amount of recent experimental observations to a high degree and contribute to synthesising functional materials.