Ultrafine-grained (UFG) structure formation in Ti alloys, by severe plastic deformation (SPD) processing and enhancement of their mechanical properties, including fatigue properties, has been demonstrated in numerous studies in the past 20 years. The present overview analyzes the fatigue properties achieved to date in Ti alloys subjected to SPD. Such aspects are examined as the effect of a UFG structure on the fatigue behavior of commercially pure (CP) Ti, two-phase Ti alloys, using the popular Ti-6Al-4V alloy as an example, as well as on the kinetics and mechanisms of fatigue failure. The prospects and problems of the practical application of UFG Ti materials in medicine and aircraft engine construction are discussed.

In this work, the strength properties and impact toughness of the ultrafine-grained (UFG) Ti-6Al-4V titanium alloy produced by severe plastic deformation (SPD) in combination with upsetting were studied, depending on the direction of crack propagation. In the billets processed by equal-channel angular pressing (ECAP), the presence of anisotropy of ultimate tensile strength (UTS) and ductility was observed, conditioned by the formation of a metallographic and crystallographic texture. At the same time, the ECAP-processed UFG alloy exhibited satisfactory values of impact toughness, ~0.42 MJ/m². An additional upsetting of the ECAP-processed billet simulated the processes of shape forming/die forging and was accompanied by the development of recovery and recrystallization. This provided the “blurring” of texture and a reduction in the anisotropy of UTS and ductility, but a difference in impact toughness in several directions of fracture was still observed. It is shown that texture evolution during upsetting provided a significant increase in the crack propagation energy. The relationship between microstructure, texture and mechanical properties in different sections of the material under study is discussed.

This work studies a near-surface layer microstructure in Ti-6Al-4V alloy samples subjected to plasma electrolytic polishing (PEP) and subsequent high-energy ion implantation with nitrogen (II). Samples with a conventional coarse-grained (CG) structure with an average α-phase size of 8 μm and an ultrafine-grained (UFG) structure (α-phase size up to 0.35 μm) produced by equal channel angular pressing were used in the studies. Features of phase composition and substructure in the thin surface layers are shown after sequential processing by PEP and II of both substrates with CG and UFG structures. Irrespective of a substrate structure, the so-called “long-range effect” was observed, which manifested itself in enhanced microhardness to a depth of surface layer up to 40 μm, exceeding the penetration distance of an implanted ion he. The effect of a UFG structure on depth and degree of surface hardening after PEP and ion-implantation is discussed.

In this paper, the superplastic behavior of the two-phase titanium alloy VT6 with an ultrafine-grained (UFG) structure produced by equal-channel angular pressing is examined. The deformation of specimens with a UFG structure was performed by upsetting in a temperature range of 650–750 °C and strain rate range of 1 × 10⁻⁴–5 × 10⁻¹ s⁻¹. Under these conditions, an increased strain-rate sensitivity coefficient m was observed. The calculation of apparent activation energy showed values in a range of 160–200 kJ/mol while the superplastic flow of the VT6 alloy was occurring. When superplastic behavior (SPB) was impeded, the energy Q grew considerably, indicating a change in mechanism from grain-boundary sliding (GBS) to bulk diffusion. A change in temperature and strain rate influenced the development of superplastic flow and the balance of relaxation processes. Microstructural analysis shows that the UFG state is preserved at upsetting temperatures of 650 and 700 °C. A decrease in strain rate and/or an increase in upsetting temperature promoted a more active development of recrystallization and grain growth, as well as α₂-phase formation. In a certain temperature and strain-rate range of the UFG VT6 alloy, α₂-phase plates were found, the formation of which was controlled by diffusion. The effect of the α₂-phase on the alloy’s mechanical behavior is discussed.

The influence of the ultrafine-grained structure formed by equal-channel angular pressing via the “Conform” scheme on the fatigue behavior of metastable β-alloy Ti-15Mo has been studied. It is shown that the alloy with a two-phase ultrafine-grained structure achieved the best mechanical properties and enhanced fatigue endurance limit (up to 710 MPa on the basis of 10⁷ cycles) due to the total contribution of grain boundary, dislocation, and phase strengthening mechanisms. A fractographic analysis of the fracture surface of samples after fatigue tests showed the features of fatigue crack propagation depending on the type of alloy microstructure. The general and distinctive features of fatigue failure of alloy samples in the initial coarse-grained (α + β)-, single-phase coarse-grained β-, and ultrafine-grained (α + β)-states are revealed. In all of the samples, a fatigue crack nucleated on the surface and propagated downward, i.e., perpendicular to the direction of the applied pressures. It is shown that fracture surfaces of the ultrafine-grained samples had a high roughness and were characterized by the presence of a large number of secondary cracks, as compared to the coarse-grained analogues.