The objective of the study was to investigate the preliminary technological parameters for obtaining furfural and binder-less panels depending on hydrothermal pre-treatment temperature, steam explosion treatment and pressing conditions. If the pre- treatment temperatures were 160–180°C and the time 90min, the yield of furfural was 64.8–67.2% from that which was theoretically possible. The furfural obtaining dynamics significantly increases in the first 10minutes, when the yield of furfural at 180°C is almost twice as high as at 160°C. The obtained maximal MOE value (3250N mm-2) and good enough surface of some panels demonstrate that all prepared hemp shives materials can be used for binder-less panel production. The obtained excellent correlation between MOE and MOR values (r = 0.9) demonstrates that the strength of the composites could be predictable
This study presents a novel approach for biorefining oat husks into furfural, leveraging a unique pilot-scale setup. Unlike conventional furfural manufacturing processes, which often result in substantial cellulose degradation and environmental concerns associated with sulfuric acid usage, our method utilizes phosphoric acid as a catalyst to achieve high furfural yield while minimizing cellulose destruction. Drawing on our research conducted in a distinctive pilot-scale environment, we successfully developed and implemented a tailored biorefining process for oat husks. Through meticulous experimentation, we attained a remarkable furfural yield of 11.84% from oven-dried mass, accompanied by a 2.64% yield of acetic acid. Importantly, our approach significantly mitigated cellulose degradation, preserving 88.31% of the cellulose content in oat husks. Existing catalytic (H2SO4) furfural manufacturing processes often lead to substantial cellulose degradation (40–50%) in lignocellulosic leftover during the pretreatment stage. As a result of the research, it was also possible to reduce the destruction of cellulose in the lignocellulose leftover to 11.69% of the output (initial) cellulose of oat husks. This research underscores the feasibility and sustainability of utilizing oat husks as a valuable feedstock for furfural production, highlighting the potential of phosphoric acid as a catalyst in biorefining processes. By showcasing our unique pilot-scale methodology, this study contributes to advancing the field of environmentally friendly biorefining technologies.
Silver birch (Betula pendula) and Scots pine (Pinus sylvestris) wood boards (1000 × 100 × 25 mm) were thermally modified in a 340 L pilot-scale device in nitrogen with a special focus on increasing dimensional stability and reducing hydrophilicity. The research expands our understanding of the TM process in a closed system under pressure of nitrogen and its impact on the water absorption capabilities of wood. Several thermal modification (TM) parameters were tested, including temperature (160–180 °C), maximum temperature duration (30–180 min), and TM chamber initial pressure (3–6 bar). TM wood dimensional changes, mass loss (ML), equilibrium moisture content (EMC), and anti-swelling efficiency (ASE) were determined to characterize the TM process intensity and evaluate the hydrophilicity. Birch wood exhibited a higher ML (5.9%–12%) than pine wood (2.6%–9%) after TM. TM caused a shrinkage in the tangential, radial, and total volume of both wood species. The TM birch wood ASE values varied from 22% to 69%, while the pine wood ASE was 27% to 58%. The cell wall total water capacity (CWTWC) of TM wood was greatly reduced. The EMC and volumetric swelling (VS) of TM birch and pine wood were 29% to 67% lower, respectively, at all relative humidities (65, 75, and 95%).