The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kg∙m⁻³ and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.

The aim of this paper was to determine the particle size composition of wood dust emission from CNC milling of natural wood and medium-density fiberboard (MDF) and evaluate the associated occupational exposure risks. The paper is focused on some of the most commonly used materials in the woodworking and furniture industry, i.e., solid wood (beech, oak, and spruce) and composite materials (MDF panels). In addition to the influence of the machined material, the effect of the technical-technological parameters, namely, feed speed and depth of cut on the particle size distribution, was also investigated. The selected values of the technical-technological parameters used in this study followed the common work practice in small wood processing companies. The particle size distribution was evaluated by using sieve analysis of samples from the total mass of collected wood dust. The results demonstrated that machining of natural wood is characterized mostly by the formation of coarse dust fractions (2 mm–1 mm sieves), whilst the processing of MDF was associated with generation of fine dust fractions with a size below 100 μm. The results obtained can be used for optimizing the technological programs of CNC milling machines, thus, reducing the occupational exposure to harmful wood dust emissions in the wood-processing industry.

The present paper provides characteristics of three species of grain straw particles applied in the production of lignocellulose particleboards. For the sake of the investigation, rapeseed, rye, and triticale straw were fragmented to the size of particles used in the wood-based materials industry. The aim of the research was to determine physical properties of particle of rapeseed, rye, and triticale straw and to evaluate their usefulness in the process of manufacturing lignocellulose particleboards purposed for building constructions. Another aspect of the work was to determine the influence of moisture content of straw particles (using rapeseed straw as an example) on properties of the manufactured particleboards made with its use. The conclusion is that each of the investigated materials is characterized by different geometry, poured and tapped bulk density, varied angle of repose, and slippery angle of repose. Differences in sizes and shapes of particles of various grain species and in their moisture content strongly affect properties of particleboards produced with their use. The investigations prove that the best properties are observed for rye straw particleboards. However, due to their physical parameters, difficulties in storage, transport, and particleboards production may happen to be more considerable than in case of other materials.

Increased demand for wood affects its price and thus contributes to the growing interest in raw materials that can be used as a partial or total substitute for wood in the production of particleboard. One of the raw materials for the production of particleboard can be Cannabis sativa or, more precisely, hemp shives. In this work, 7 variants of panels with a density of 650 kg/m³ with 10 and 25% hemp shives substitution in different layers were produced. Particleboards containing hemp shives were characterized by lower density compared to conventional particleboards. The shares of hemp shives at the levels of 10% and 25% have a slight impact on the MOR and MOE; additional IB showed no statistically significant differences between the conventional particleboards and particleboards with a share of hemp shives. For particleboards with 25% hemp shives, a reduction in swelling was observed relative to particleboards made entirely of industrial wood particles.

Wood dust poses a threat to the health of employees and the risk of explosion and fire, accelerates the wear of machines, worsens the quality of processing, and requires large financial outlays for its removal. The aim of this study was to investigate the extent to which the grit size of sandpaper influences the size of the wood dust particles and the proportion of the finest particles which, when dispersed in the air, may constitute the respirable fraction. Six species of hardwood (beech, oak, ash, hornbeam, alder, and walnut), and three species of softwood (larch, pine, and spruce) were used in the research. While sanding the samples under the established laboratory conditions, the following were measured for two types of sandpapers (grit sizes P60 and P180): mean arithmetic particle size of dust and finest dust particles content (<10 µm). Based on the obtained results, we found that the largest dust particle sizes were obtained for alder, pine, and spruce; the smallest size of dust particles during sanding with both sandpapers was obtained for beech, hornbeam, oak, ash, larch, and walnut. The mean arithmetic particle sizes ranged from 327.98 µm for pine to 104.23 µm for hornbeam. The mean particle size of the dust obtained with P60 granulation paper was 1.4 times larger than that of the dust obtained with P180 granulation sandpaper. The content of the finest dust particles ranged from 0.21% for pine (P60 sandpaper) to 12.58% for beech (P180 sandpaper).The type of wood (hardwood or softwood) has a significant influence on the particle size and the content of the finest dust fraction.