The results of research into utilizing grinded beech bark in order to substitute commonly used fillers in urea formaldehyde (UF) adhesive mixtures to bond plywood are presented in the present study. Four test groups of plywood with various adhesive mixtures were manufactured under laboratory conditions and used for experimentation. Plywood made using the same technology, with the common filler (technical flour), was used as a reference material. Three different concentrations of grinded beech bark were used. The thermal conductivity of the fillers used, viscosity and its time dependence, homogeneity and the dispersion performance of fillers were evaluated in the analysis of adhesive mixture. The time necessary for heating up the material during the pressing process was a further tested parameter. The produced plywood was analyzed in terms of its modulus of elasticity, bending strength, perpendicular tensile strength and free formaldehyde emissions. Following the research results, beech bark can be characterized as an ecologically friendly alternative to technical flour, shortening the time of pressing by up to 27%. At the same time, in terms of the statistics, the mechanical properties and stability of the material changed insignificantly, and the formaldehyde emissions reduced significantly, by up to 74%. The utilization of bark was in compliance with long-term sustainability, resulting in a decrease in the environmental impact of waste generated during the wood processing.

During production, thermally modified wood is processed using the same machining operations as unmodified wood. Machining wood is always accompanied with the creation of dust particles. The smaller they become, the more hazardous they are. Employees are exposed to a greater health hazard when machining thermally modified wood because a considerable amount of fine dust is produced under the same processing conditions than in the case of unmodified wood. The International Agency for Research on Cancer (IARC) states that wood dust causes cancer of the nasal cavity and paranasal sinuses and of the nasopharynx. Wood dust is also associated with toxic effects, irritation of the eyes, nose and throat, dermatitis, and respiratory system effects which include decreased lung capacity, chronic obstructive pulmonary disease, asthma and allergic reactions. In our research, granular composition of particles resulting from the process of longitudinal milling of heat-treated oak and spruce wood under variable conditions (i.e., the temperature of modification of 160, 180, 200 and 220 °C and feed rate of 6, 10 and 15 m.min⁻¹) are presented in the paper. Sieve analysis was used to determine the granular composition of particles. An increase in fine particle fraction when the temperature of modification rises was confirmed by the research. This can be due to the lower strength of thermally modified wood. Moreover, a different effect of the temperature modification on granularity due to the tree species was observed. In the case of oak wood, changes occurred at a temperature of 160 °C and in the case of spruce wood, changes occurred at the temperatures of 200 and 220 °C. At the temperatures of modification of 200 and 220 °C, the dust fraction (i.e., that occurred in the mesh sieves, particles with the size ≤ 0.08 mm) ranged from 2.99% (oak wood, feed rate of 10 m.min⁻¹) to 8.07% (spruce wood, feed rate of 6 m.min⁻¹). Such particles might have a harmful effect on employee health in wood-processing facilities.

Creation of Wood Dust during Wood Processing: Size Analysis, Dust Separation, and Occupational Health

The aim of this paper was to determine the particle size composition of wood dust emission from CNC milling of natural wood and medium-density fiberboard (MDF) and evaluate the associated occupational exposure risks. The paper is focused on some of the most commonly used materials in the woodworking and furniture industry, i.e., solid wood (beech, oak, and spruce) and composite materials (MDF panels). In addition to the influence of the machined material, the effect of the technical-technological parameters, namely, feed speed and depth of cut on the particle size distribution, was also investigated. The selected values of the technical-technological parameters used in this study followed the common work practice in small wood processing companies. The particle size distribution was evaluated by using sieve analysis of samples from the total mass of collected wood dust. The results demonstrated that machining of natural wood is characterized mostly by the formation of coarse dust fractions (2 mm–1 mm sieves), whilst the processing of MDF was associated with generation of fine dust fractions with a size below 100 μm. The results obtained can be used for optimizing the technological programs of CNC milling machines, thus, reducing the occupational exposure to harmful wood dust emissions in the wood-processing industry.

Influence of Urea-formaldehyde Adhesive Modification with Beech Bark on Chosen Properties of Plywood

Granulometric Analysis of Sanding Dust from Selected Wood Species