The paper presents the results of research concerning the influence of micromaterials on the heat conductivity coefficient λ, specifically heat Cp and thermal diffusivity a of modified gypsum and geopolymer. Microspheres, hydroxyethyl methylcellulose (HEMC) polymer, and aerogel were used as the gypsum’s modifying materials. The study also investigated an alkali potassium-activated methakaolin-based geopolymer with the addition of aluminium dust. During the measurements of thermal parameters, the nonstationary method was chosen, and an Isomet device—which recorded the required physical quantities—was used. When compared to the reference sample, a decrease in the thermal conductivity and diffusivity of the hardened gypsum— and a simultaneous increase in specific heat—was observed with the addition of micromaterials. The geopolymer sample was characterized by the lowest value of thermal conductivity, equal to 0.1141 W/(m·K). It was over 62% lower than the reference sample containing only gypsum. The experimental values of the thermal conductivity of the gypsum samples with the addition of HEMC, aerogel and microspheres were, respectively, over 23%, 6%, and 8% lower than those of the unmodified gypsum samples. The lowest values of thermal conductivity were observed in the case of the gypsum samples modified with polymer; this resulted from the fact that the polymer caused the greatest change in the structure of the gypsum’s composite, which were expressed by the lowest density and highest porosity.

The article deals with the investigation of geopolymer foams (GFs) synthesized using by-products coming from the (i) screening-, (iv) pyrolysis-, (iii) dust abatement- and (iv) fusion-processes of the secondary aluminum industry. Based on principles of the circular economy to produce new technological materials, the experimental study involves industrial by-products management through the recovery, chemical neutralization, and incorporation of these relatively hazardous waste into the GFs. The geopolymeric matrix, consisting of metakaolin (MK) and silica sand (SA) with a 1:1 wt.% ratio, and chopped carbon fibers (CFs, 1 wt.% MK), was doped with the addition of different aluminum-rich industrial by-products with a percentage from 1 to 10 wt.% MK. The gas (mainly hydrogen) produced during the chemical neutralization of the by-products represents the foaming agents trapped in the geopolymeric structure. Several experimental tests were carried out to characterize the mechanical (flexural, compressive, and Charpy impact strengths) and thermal properties (thermal conductivity, and diffusivity, and specific heat) of the GFs. Results identify GFs with good mechanical and thermal insulation properties, encouraging future researchers to find the best combination (for types and proportions) of the different by-products of the secondary aluminum industry to produce lightweight geopolymer foams. The reuse of these industrial by-products, which according to European Regulations cannot be disposed of in the landfill, also brings together environmental sustainability and safe management of hazardous material in workplaces addressed to the development of new materials.

The paper presents the results of research concerning the influence of a metallic micromaterial on the thermal conductivity λ, specific heat Cp, and thermal diffusivity a of modified geopolymers. Iron oxide in the form of powder with an average granulation of 10 μm was used as the geopolymer-modifying material. The research concerned geopolymer composite samples with metakaolin (activated with potassium silicate) and the addition of iron in amounts ranging from 0.5% to 2.5% in relation to the weight of the metakaolin. Additionally, the samples were modified with sand and fireclay in two different amounts—1:1 and 1:1.2 in relation to the metakaolin. The addition of fireclay caused a decrease in the thermal conductivity of the composites by 30% when compared to the samples with the addition of sand. The lowest value of the thermal conductivity coefficient λ was obtained for the geopolymer with metakaolin and fireclay. When the ratio of these components in the composite was 1:1, the value of thermal conductivity was equal to 0.6413 W/(m·K), while in the case of their ratio being 1:1.2, it was equal to 0.6456 W/(m·K). In the samples containing fireclay, no significant influence of the added iron on the values of thermal conductivity was noticed. In the case of the geopolymer with sand, the effect was noticeable, and it was most visible in the samples containing metakaolin and sand in the ratio of 1:1.2. It was noticed that with an increase in the addition of Fe, the thermal conductivity of the composite increased.

The paper presents an assessment of the impact of using additives on the strength of a binding material, i.e., building gypsum, and also the phase transformation that takes place in it. Microspheres, aerogel and polymer (HEMC) additives were added to a building gypsum slurry with a water to gypsum ratio of 0.75. In order to investigate their influence on bending strength, compressive strength, and the effect of high temperatures, differential scanning calorimetry (DSC), as well as tests of the multicomponent binder, were carried out in accordance with the applicable PN-EN 13279-2:2005 standard. The obtained test results allowed to determine that the used additives influenced the strength parameters of the obtained composites. It was shown that the applied additives decreased the compressive and bending strength of the modified gypsum. Despite these properties, the obtained gypsum materials are environmentally friendly because they reuse wastes, such as microspheres. Out of all the applied additives, the use of microspheres in an amount of 10% caused a decrease in the bending strength by only 10%, and an increase in the compressive strength by 4%.

The paper assesses the influence of the calcination temperature of synthetic gypsum binder on the binding properties of innovative gypsum pastes, as well as on masonry and plastering mortars. The calcination process of gypsum binder was carried out at four different temperatures ranging from 170 to 190 °C. The specimens for testing were prepared on the basis of the obtained raw material with a constant water to gypsum ratio of w/g = 0.75. It was noted that the calcination temperature influenced the setting time of the gypsum. Based on synthetic gypsum, mixtures of masonry and plastering mortars modified with tartaric acid and Plast Retard were designed. During the experiment, the particle diameter distribution of aqueous suspensions of building and synthetic gypsum particles (before and after calcination) was determined using the Fraunhofer laser method. The dimensions of the obtained artificial gypsum grains did not differ from the diameters of the gypsum grains in the reference sample. On the basis of the conducted research, it was found that the waste synthetic gypsum obtained in the flue gas desulphurization process met the standard conditions related to its setting time. Therefore, it may be a very good construction substitute for natural gypsum, and consequently, it may contribute to environmental protection and the saving and respecting of energy.

Geopolymer concretes, synthesized from industrial by-products such as fly ash through alkaline activation, have attracted considerable attention due to their favorable thermal and microstructural properties. Incorporating phase change materials (PCMs) into geopolymer matrices can improve thermal properties, making them suitable for various sustainable construction applications. The thermal properties of geopolymer concrete depend on the composition and structure of the materials used. Adding PCMs to geopolymer concrete can significantly improve its thermal properties by increasing its heat storage capacity. PCMs absorb and release thermal energy during phase transformations, which can help regulate temperature fluctuations in building materials. This feature is particularly beneficial in regions with extreme temperature fluctuations, where maintaining a stable indoor climate is crucial. Integrating organic PCMs into geopolymer matrices has been shown to improve thermal insulation. Furthermore, the microstructural analysis of geopolymer concrete containing organic PCM indicates that incorporating these materials can lead to a more homogeneous and denser microstructure. Integrating organic PCMs instead of inorganic into geopolymer concrete is a promising route to improve thermal properties and microstructural stability. The combination of geopolymer technology with PCM not only contributes to the sustainable development of building materials but also addresses the challenges of temperature regulation in buildings.