The aim of this work was to determine TTT diagram of medium carbon V-N micro-alloyed steel with emphasis on the development of intragranular ferrite morphologies. The isothermal treatment was carried out at 350, 400, 450, 500, 550 and 600?C. These treatments were interrupted at different times in order to analyze the evolution of the microstructure. Metallographic evaluation was done using optical and scanning electron microscopy (SEM). The results show that at high temperatures (? 500?C) polygonal intragranulary nucleated ferrite idiomorphs, combined with grain boundary ferrite and pearlite were produced and followed by an incomplete transformation phenomenon. At intermediate temperatures (450, 500?C) an interloced acicular ferrite (AF) microstructure is produced, and at low temperatures (400, 350?C) the sheave of parallel acicular ferrite plates, similar to bainitic sheaves but intragranularly nucleated were observed. In addition to sheaf type acicular ferrite, the grain boundary nucleated bainitic sheaves are observed.
Isothermal transformation characteristics of a medium carbon Ti-V microalloyed steel were investigated using light microscopy, scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), and by uniaxial compressive testing. Samples austenitized on 1100 °C were isothermally treated in the range from 350 to 600 °C and subsequently water quenched. The final microstructure of the samples held at 350 °C consisted of bainitic sheaves and had compressive yield strength, approximately from 1000 MPa, which is attributed to high dislocation density of low bainite. At 400 and 450 °C, acicular ferrite became prevalent in the microstructure. It was also formed by a displacive mechanism, but the dislocation density was lower, leading to a decrease of compressive yield strength to approximately 700 MPa. The microstructure after the heat treatment at 500 °C consisted of coarse non-polygonal ferrite grains separated by pearlite colonies, principally dislocation free grains, so that the compressive YS reached a minimum value of about 700 MPa. The microstructure of the samples heat-treated at 550 and 600 °C consisted of pearlite and both grain boundary and intragranular ferrite, alongside with some martensite. After 600 s, austenite became stable and transformed to martensite after water quenching. Therefore, the presence of martensite increased the compressive YS to approx. 800 MPa.
Cleavage fracture of the V and Ti-V microalloyed forging steels was investigated by the four-point bending testing of the notched specimens of Griffith-Owen’s type at −196 °C, in conjunction with the finite element analysis and the fractographic examination by scanning electron microscopy. To assess the mixed microstructure consisting mostly of the acicular ferrite, alongside proeutectoid ferrite grains and pearlite, the samples were held at 1250 °C for 30 min and subsequently cooled instill air. Cleavage fracture was initiated in the matrix under the high plastic strains near the notch root of the four-point bending specimens without the participation of the second phase particles in the process. Estimated values of the effective surface energy for the V and the Ti-V microalloyed steel of 37 Jm−2 and 74 Jm−2, respectively, and the related increase of local critical fracture stress were attributed to the increased content of the acicular ferrite. It was concluded that the observed increase of the local stress for cleavage crack propagation through the matrix was due to the increased number of the high angle boundaries, but also that the acicular ferrite affects the cleavage fracture mechanism by its characteristic stress–strain response with relatively low yield strength and considerable ductility at −196 °C.
The influence of friction stir welding parameters on thermo-mechanical behavior of the material during welding is analyzed. An aluminum alloy is considered (Al 2024 T351), and different rotating and welding speeds are applied. The finite element model consists of the working plate (Al alloy), backing plate and welding tool. The influence of the welding conditions on material behavior is taken into account the application of the Johnson-Cook material model. The rotation speed of the tool affects the results. If increased, it contributes to an increase of friction-generated heat intensity. The other component of the generated heat, which stems from the plastic deformation of the material, is negligibly changed. When the welding speed, i.e. tool translation speed, is increased, the intensity of friction-generated heat decreases, while the heat generation due to plastic deforming is becoming more pronounced. Summed, this leads to rather small change of the total generation. The changes of the heat generation influence both the temperature field and reaction force. Also, the inadequate selection of welding parameters resulted in occurrence of the defects (pores) in the model.
This paper deals with analysis and comparison of the equivalent plastic strain and temperature fields in the aluminium alloy 2024 T3 (AA2024 T3) joint, with macro/microstructure appearance and hardness profile. In the alloys hardened by heat treatment, grain size and particle size of the precipitate are functions of equivalent plastic strain, strain rate and temperature. By analysing the equivalent plastic strain fields and temperature fields it is possible, to some extent, to capture the effect of welding parameters and thermo-mechanical conditions on grain structure, and therefore hardness and strength in the welded joint. A coupled thermo-mechanical model is applied to study the material behaviour during the linear welding stage of friction stir welding. The 3-D finite element model has been created in ABAQUS/EXPLICIT software using the Johnson-Cook material law. The values of thermo-mechanical quantities during the welding stage are obtained from the numerical model and shown as distributions across the joint. The obtained values of these quantities are related to the microstructure of the joint zones and hardness distribution, and this relation is discussed.
This paper deals with the tool plunge stage of friction stir welding which precedes the formation of the T-joint. A three-dimensional numerical model, developed in software package Simulia Abaqus® is applied for numerical analysis. The material of the welding plates is high strength aluminium alloy 2024-T3 of 3 mm thickness. The change of thermomechanical conditions in the welding zones has been analysed, as well as the conditions for eliminating the joining line in the weld root. The tool rotation speed and shoulder plunge depth are varied. Two tools are used for analysis with different tool pin lengths: 2.6 mm and 3 mm. Increase in tool rotation speed raises the temperature in the welding zone and creates conditions for eliminating the joining line in the weld root. In addition, the increased tool pin length is also beneficial. It is obtained that the tool rotation speed exceeding 500 min–1 is necessary for this joint and tool geometries.