The first seasonal harvest technology of ratoon rice requires the least rolling with suitable stubble height required by agronomy when the ratoon rice is nearly mature. Mechanized harvesting in the first season of ratoon rice needs to finish harvesting, threshing, cleaning, straw treatment, grain transportation, grain collection and other processes at one time with a low rolling rate and low rolling degree. Limited by the production conditions such as wet and soft fields, and wet, thick and strong straw, harvest technology with high efficiency and a low rolling rate of ratoon rice in the first season has become the key technology and research focus affecting the yield of ratoon rice. In this paper, we analyzed the planting and popularization of ratoon rice in China, summarized the planting mode and agronomic characteristics of ratoon rice, highlighted the research status of mechanized harvesting equipment for the first season of ratoon rice, especially the specialized harvesters, and illustrated in detail the technical characteristics and research trends of key segments such as chassis, header, and processes such as threshing and cleaning, and straw and stubble treatment of ratoon rice harvesters. In addition, we summarized the application status and value of lightweight technology, performance monitoring and fault diagnosis technology, grain quality detection technology and automatic navigation technology of mechanized harvest in the first season, explained the main problems and reasons affecting the development of ratoon rice harvest mechanization in China, and illustrated the prospect of its research focus and tendency.
In order to solve the problem where the amount of screw fertilizer distributor can only be adjusted by rotating speed and poor fertilization uniformity at low rotational speeds, a blocking wheel-type screw fertilizer distributor was designed. Single factor and L9(34) orthogonal simulation tests based on EDEM software were carried out to optimize the distributor variables at a speed of 20 r/min. The bench verification test was built under the same conditions as the simulation tests to verify the results of the simulation. Finally, the bench performance tests were carried out to evaluate distributor performance. The results of simulation tests revealed that the minimum coefficient of variation of fertilization uniformity (CVFU) was 19.27%, with the structural parameter combination of the inner diameter (17 mm), pitch (45 mm), outlet distance (40 mm), and number of screw heads (1). The verification test results showed that the changing trend and values of the CVFU were almost the same as the simulation tests. The results of the performance test revealed that when the opening width of the blocking wheel was 10–30 mm and the rotation speed was 20–60 r/min, the amount of fertilizer per lap (FAPL) was in the range of 27.74–38.15 g/r; the maximum CVFU and the coefficient of variation of fertilization stability (CVFS) were 29.43% and 2.18%, respectively, which met the requirements of the industry standard. This research provides a good reference for optimizing the screw fertilizer distribution and for researchers in the field of precision fertilization.
To determine the distribution pattern of the threshing and separating device, the simulation experiment on the distribution pattern of our self-designed drum-shape bar-tooth longitudinal axial flow threshing and separating device was carried out with the help of the EDEM software, by which the axial and radial distribution curve of the threshed mixture along the cylinder was acquired. The three-dimensional distribution of the mass of the threshed mixture was drawn by using the Matlab software, and the bench test was carried out on the self-built small-scale longitudinal axial flow threshing cylinder performance test platform, which was consistent with the simulation conditions. The results showed that the axial and radial distribution of the threshed mixture was uneven, and the axial distribution of the threshed mixture decreased gradually, which was mainly distributed in the first third section of the cylinder. The distribution of the threshed mixture along the radial area of the cylinder was gradually decreasing at first and then increasing, i.e., the total mass of the threshed mixture on the left and right sides was higher than that of the middle area, which was basically consistent with the simulation results. The research can provide reference for the optimization of structural parameters of threshing and separating device and cleaning system.
The stubble crushing caused by the harvester during the first season of ratoon rice harvesting will directly affect the grain yield of the ratoon season. In this work, a harvester path planning method for quadrilateral fields to address the harvester driving path problem of the first season of ratoon rice mechanized harvesting is proposed. This research first analyzes the operational characteristics and requirements of ratoon rice first-season mechanized harvesting, and then models the mechanized harvesting process of ratoon rice in the first season as a capacitated arc routing problem (CARP) considering the fact that the harvester cannot complete the full-coverage harvesting operation at one time due to the limitation of grain bin volume. The genetic algorithm (GA) with strong global search capability is used to solve it, and the selection and variation links of the algorithm are improved. The path planning method proposed in this article can dynamically find the optimal harvester travel route according to the specific conditions of the field and the parameters of harvester implements. The simulation test shows that the CARP method performs better in terms of harvesting path length and crushed area compared to the conventional rectangular detour and foldback reciprocating harvesting paths. The degree of optimization of this method is influenced by various factors such as the width of the cutting table, the turning radius of the harvester, and the size of the grain bin capacity. This research provides a more efficient and flexible path planning method to improve the efficiency of ratoon rice first-season mechanized harvesting operations and optimize the harvester’s operating path, which can well meet the operational requirements.
Acquiring real-time ground pressure measurements from the surface of the soil in working parts of paddy fields is a challenging task. The real-time data can be used to monitor the changing state of the ground pressure of the working parts in a paddy field. To effectively reduce the accumulation of choked mud at the front end of the seeding skateboard and the contact adhesion between the skateboard and the paddy soil, a ground pressure measuring device suitable for paddy fields was designed. The device uses an Arduino controller, combined with Internet of things technology and wireless measurement technology. It can measure the pressure from 16 measuring points at the same time and transmit the measurement data to the computer remotely through the Internet of things technology, which greatly reduces the labor intensity of measuring personnel in the muddy paddy field. Analysis of the data showed that the forward tilt angle, ground pressure, and forward resistance of the seeding skateboard also increased with the increase of forward speed and vertical load. In addition, the distribution law of the ground pressure between the skateboard and the paddy soil was obtained. The conclusions show that the ground pressure measurement system can work stably in the paddy field and the measured data can be wirelessly transmitted to the computer and mobile phone.