This study compares the performance of the Hollow Fiber (HF) and Flat Sheet (FS) types of membrane bioreactors (MBRs) for the treatment of food and beverage (F&B) industry wastewater in a pilot-scale study of a wastewater treatment plant (WWTP). HF and FS membrane configurations were evaluated at two different Mixed Liquor Suspended Solid (MLSS) levels: 6000 mg/L and 12,000 mg/L. The performance of each configuration was evaluated in terms of Chemical Oxygen Demand (COD) and Total Suspended Solid (TSS) removals for effluent quality measurement. The transmembrane pressure (TMP), flux rate, and silt density index (SDI) were monitored and calculated for membrane fouling assessment. The results show that the rejection rates of COD and TSS for HF and FS membrane types were more than 84% for the two different MLSS levels. During the study, the HF membrane recorded 0.3 bar transmembrane pressure, which complies with the recommended range (i.e., two to three times of chemical cleaning). On the other hand, the FS membrane operates without chemical cleaning, and the TMP value was below the recommended range at 0.2 bar. It was found that the flux values recorded for both the HF and FS systems were within the recommended range of 40 L/m²/h. Analysis of SDI revealed that the calculated index ranged between 1 and 2.38 and was within the allowable limit of 3. Both types of MBR consistently achieved an 80% to 95% rejection rate of COD and TSS. Effluent quality measurement of treated F&B wastewater in this pilot-scale study using a WWTP integrated with an MBR indicated a good achievement with compliance with the Malaysia industrial effluent discharge standards.

Cattle slaughterhouses generate wastewater that is rich in organic contaminant and nutrients, which is considered as high strength wastewater with a high potential for energy recovery. Work was undertaken to evaluate the efficiency of the 12 L laboratory scale conventional and a modified upflow anaerobic sludge blanket (UASB) reactors (conventional, R1 and modified, R2), for treatment of cattle slaughterhouse wastewater (CSWW) under mesophilic condition (35 ± 1 °C). Both reactors were acclimated with synthetic wastewater for 30 days, then continuous study with real CSWW proceeds. The reactors were subjected to the same loading condition of OLR, starting from 1.75, 3, 5 10, 14, and 16 g L⁻¹d⁻¹, corresponding to 3.5, 6, 10, 20, 28, and 32 g COD/L at constant hydraulic retention time (HRT) of 24 h. The performance of the R1 reactor drastically dropped at OLR 10 g L⁻¹d⁻¹, and this significantly affected the subsequent stages. The steady-state performance of the R2 reactor under the same loading condition as the R1 reactor revealed a high COD removal efficiency of 94% and biogas and methane productions were 27 L/d and 89%. The SMP was 0.21 LCH₄/gCOD added, whereas the NH₃-N alkalinity ratio stood at 651 mg/L and 0.2. SEM showed that the R2 reactor was dominated by Methanosarcina bacterial species, while the R1 reactor revealed a disturb sludge with insufficient microbial biomass.

Valorization of agro-food waste through anaerobic digestion (AD) is gaining prominence as alternative method of waste minimization and renewable energy production. The aim of this study was to identify the key parameters for digester performance subjected to kinetic study and semicontinuous operation. Biochemical methane potential (BMP) tests were conducted in two different operating conditions: without mixing (WM) and continuous mixing (CM). Three different substrates, including food waste (FW), chicken dung (CD), and codigestion of FW and CD (FWCD) were used. Further kinetic evaluation was performed to identify mixing’s effect on kinetic parameters and correlation of the kinetic parameters with digester performance (volatile solid removal (VS%) and specific methane production (SMP)). The four models applied were: modified Gompertz, logistic, first-order, and Monod. It was found that the CM mode revealed higher values of Rm and k as compared to the WM mode, and the trend was consistently observed in the modified Gompertz model. Nonetheless, the logistic model demonstrated good correlation of kinetic parameters with VS% and SMP. In the continuous systems, the optimum OLR was recorded at 4, 5, and 7 g VS/L/d for FW, CD, and FWCD respectively. Therefore, it was deduced that codigestion significantly improved digester performance. Electrical energy generation at the laboratory scale was 0.002, 0.003, and 0.006 kWh for the FW, CD, and FWCD substrates, respectively. Thus, projected electrical energy generation at the on-farm scale was 372 kWh, 382 kWh, and 518 kWh per day, respectively. Hence, the output could be used as a precursor for large-scale digester-system optimization.

Lack of good management practice of chicken slaughterhouse wastewater (CSWW) has caused pollution into water bodies. In this study, the potential of seed sludge acclimatised modified synthetic wastewater (MSWW) on bioreactor performance and energy recovery of CSWW treatment was investigated. Two sets of upflow anaerobic sludge blanket (UASB) reactors were employed. The seed sludge in UASB 2 was acclimatised with MSWW for 30 days. In UASB 1, no acclimatisation process was undertaken on seed sludge for control purposes. After the acclimatisation process of UASB 2, both reactors were supplied with CSWW under the same condition of organic loading rate (OLR = 0.5 to 6 gCOD/L/d) and mesophilic condition (37 °C). COD removal efficiencies of UASB 2 were >80% all through the steady-state of the OLR applied. Meanwhile, a drastic decrease in overall performance was observed in UASB 1 when the OLR was increased to 3, 4, 5, and 6 gCOD/L/d. Energy recovery from laboratory scale and projected value from commercial-scale bioreactor were 0.056 kWh and 790.49 kWh per day, respectively. Preliminary design of an on-site commercial-scale anaerobic reactor was proposed at a capacity of 60 m³.