Contact angles of five common grades of molten steel on Al2O3, MgO and MgO·Al2O3 inclusion substrates have been measured precisely by a sessile drop technique at 1823/1873 K, and the wettability of each type of inclusions is discussed. Interfacial tension between the steels and the inclusions is calculated through the Young equation. Thus, coagulation coefficient, which is used to evaluate agglomeration tendency of inclusions, has been calculated based on the collision-coagulation theory combined with the interfacial tension data. The results of the coagulation coefficient show that the agglomeration tendency of the three typical oxide inclusions in molten steel is Al2O3 > MgO > MgO·Al2O3, and the relationship between coagulation coefficient αt of inclusions and contact angle θ between inclusions and molten steels can be expressed as αt = 4.923 × 10−5[μrI3(ρMε / μ)1/2 / (σI – σMcosθ)]−0.242. Furthermore, in order to verify the validity of the results obtained, three deoxidation experiments in resistance furnace were carried out. The resulting samples were quenched and then analyzed by SEM-EDS and ASPEX. The results of inclusions observed in the quenched samples show good agreement with the results of inclusion agglomeration tendency. Overall, the effects of wettability and interfacial tension on inclusion agglomeration behaviors are proved to be remarkable.

The influence of Ca treatment, Mg treatment and Ca–Mg combined treatment on the inclusions in 45MnVS non-quenched and tempered steel were studied in the present work. After the melting experiment, a hot rolling test was carried out on the steel ingot. Additionally, the composition, quantity and morphology of inclusions in the test steel samples were analyzed by automatic scanning electron microscopy (ASPEX) and an energy dispersive X-ray spectrometer connected to scanning electron microscope (SEM-EDS). The results indicated that the inclusions in 45MnVS steel mainly consisted of a large amount of sulfides and a small amount of oxides. Sulfide inclusions could be nucleated and precipitated using oxides as a core during solidification. The proportion of spindle-shaped inclusions in sulfide with smaller sizes was higher. The sizes of MnS–oxide inclusions were larger than those of MnS. After hot rolling, the proportion of spindle-shaped MnS and complex sulfides with oxide cores in the samples was increased significantly. Compared with Ca treatment and Ca–Mg treatment, more oxides were formed in the steel with Mg treatment, which can in turn become the cores for sulfide nucleation and precipitation. Thus, the proportion of MnS–oxide inclusions in steel increased. Compared with Ca treatment and Mg treatment, steel with Ca–Mg treatment was more conducive to the formation of complex sulfides, and increased the proportion of spindle-shaped sulfides in 45MnVS steel. After Ca treatment, Mg treatment and Ca–Mg combined treatment, the proportions of spindle-shaped sulfides in steel were 23.31%, 19.39% and 43.24%, respectively.

Large sizes of columnar crystals and TiN particles have a great influence on the surface quality of ferritic stainless steel. In the present paper, this study proposed to obtain fine-grained equiaxed structures by Mg–Ti treatment. Through the experiment happened in resistance furnace with argon protection, the refining effect of Mg–Ti addition on the microstructure and TiN particles were investigated, and the refinement mechanism was discussed from interface coherence theory. It was found that due to adding Mg and Ti into molten ferritic stainless steel, the equiaxed crystal ratio increased from 37% to 50%, and the size of TiN particles reduced at the same time. The lattice matching characteristics of MgAl₂O₄/TiN and TiN/δ-Fe were investigated by FIB-HRTEM. According to Bramfitt’s equation, the lattice misfit for (400)MgAl₂O₄∥(200)TiN and (200)TiN∥(110)δ-Fe was 5.02% and 4.41%, respectively, which were all belong to the effective nucleation range. It could be considered that MgO and MgAl₂O₄ formed in the molten steel promoted TiN nucleation easier to precipitate out with large quantities in the liquid phase. The TiN particles with more uniform distribution significantly enhanced the heterogenous nucleation of ferritic phase during initial solidification process base on the good lattice fitting condition. Finally the equiaxed crystal ratio of δ-Fe phase increased dramatically.

The cleanness of steel has always been a big problem for secondary refining. In this work, a new method, which is coupled with slot and porous plugs, is proposed to improve the cleanness in steel. Water experiments and numerical simulations were performed to study this effect. Results revealed that when using slot-porous plugs, the flow field was obviously asymmetrical, and the circulation flow was pushed towards the porous side. Then, the removement of inclusions was increased to about 22.7% percent, comparing with traditional two-slot bottom stirring and reducing the dead zone area near the bottom of the ladle; however, the mixing time delay was 16%, comparing with traditional plugs. Then, in order to explain the reason for these phenomena, we established a mathematical model through large eddy simulation and discrete particle modeling (DPM). Results shows that the asymmetry flow field awoke the recirculation flow downwards after using slot-porous plugs, which would homogenize the flow at the bottom, promoting floating in steel. What is more, the velocity near the free surface was lowered; therefore, it could also stabilize the surface velocity as well, which is also beneficial for removing inclusions as well.

The present study investigated the surface morphology, phase composition, mechanical properties, and corrosion resistance of Ni-W alloy coatings prepared under current densities of 1–5 A/dm², after undergoing heat treatment at 400 °C, 600 °C, and 900 °C. The grain size of the as-plated Ni-W alloy coating was below 10 nm. After heat treatment at different temperatures, the grain size increased, reaching a maximum value of around 30 nm at 900 °C. Heat treatment crystallized and altered the structure of the coating. Different heat treatment temperatures yielded different precipitates, including Ni₄W, Ni₆W₆C, and WC. The highest coating hardness (820–940 Hv) was achieved at 400 °C, while the best corrosion resistance was achieved at 600 °C. The precipitation hardening phase can be obtained by proper heat treatment temperature, yielding the desired properties of the composite coating.