To meet the requirement of low magnetic permeability, which, in turn, lowers the ferrite content of castings, of special interest is 316 stainless steel, whose low ferrite content renders it suitable also for nuclear power applications. Therefore, the effects of the composition and cooling rate of 316 stainless steel castings on the ferrite content are investigated. Three 316 stainless steel continuous casting samples with different compositions (primarily differing in the Ni content) are studied, i.e., low-alloy type (L-316), medium-alloy type (M-316), and high-alloy type (H-316). The austenite-forming element nickel of three different industrial samples is 10%, 12%, and 14%, respectively. The effect of the cooling rate on the ferrite content and precipitation phases of the high Ni content of the 316 stainless steel casting (H-316) is studied by remelting experiments and different methods of quenching of liquid steel. In both cases, the ferrite content and the precipitate phases in the microstructure are analyzed using SEM and EBSD. The results indicate that compositional changes within the 316 stainless steel range lead to changes in the solidification mode. In the L-316 casting, solidified by the FA mode (ferrite–austenite mode), ferrite precipitates first from the liquid phase, followed by the formation of austenite, and the ferrite content is 11.2%. In contrast, the ferrite content in the M-316 and H-316 castings, solidified by the AF mode (austenite–ferrite mode), is 2.88% and 2.45%, respectively. The effect of the solidification mode on the ferrite content is more obvious than that of the composition. The microstructure of the L-316 casting is mainly composed of the austenitic phase and the ferritic phase. The microstructure of the M-316 casting is composed of austenite, ferrite, and a small amount of sigma phase, with a small amount of ferrite transformed into the sigma phase. The microstructure of the H-316 casting is basically composed of austenite and the sigma phase, with the ferrite has been completely transformed into sigma phase. Changes in composition have a greater influence on the precipitate phases, while the solidification mode has a lesser impact. In the remelting experiments, the ferrite content in the H-316 ingot obtained through furnace cooling and air cooling is 1.49% and 1.94%, respectively, and the cooling rates are 0.1 °C/s and 3.5 °C/s, respectively. Under oil- and water-cooling conditions, with cooling rates of 11.5 °C/s and 25.1 °C/s, respectively, the ferrite content in the ingot is controlled to below 1%. The effect of the cooling rate on the precipitation phase of the H-316L ingot is that the amount of precipitated phase in the ingot decreases with an increase in cooling rate, but, when the cooling rate exceeds a certain value (air cooling 3.5 °C/s), the change in cooling rate has little effect on the amount of the precipitated phase.

The influence of Ca treatment, Mg treatment and Ca–Mg combined treatment on the inclusions in 45MnVS non-quenched and tempered steel were studied in the present work. After the melting experiment, a hot rolling test was carried out on the steel ingot. Additionally, the composition, quantity and morphology of inclusions in the test steel samples were analyzed by automatic scanning electron microscopy (ASPEX) and an energy dispersive X-ray spectrometer connected to scanning electron microscope (SEM-EDS). The results indicated that the inclusions in 45MnVS steel mainly consisted of a large amount of sulfides and a small amount of oxides. Sulfide inclusions could be nucleated and precipitated using oxides as a core during solidification. The proportion of spindle-shaped inclusions in sulfide with smaller sizes was higher. The sizes of MnS–oxide inclusions were larger than those of MnS. After hot rolling, the proportion of spindle-shaped MnS and complex sulfides with oxide cores in the samples was increased significantly. Compared with Ca treatment and Ca–Mg treatment, more oxides were formed in the steel with Mg treatment, which can in turn become the cores for sulfide nucleation and precipitation. Thus, the proportion of MnS–oxide inclusions in steel increased. Compared with Ca treatment and Mg treatment, steel with Ca–Mg treatment was more conducive to the formation of complex sulfides, and increased the proportion of spindle-shaped sulfides in 45MnVS steel. After Ca treatment, Mg treatment and Ca–Mg combined treatment, the proportions of spindle-shaped sulfides in steel were 23.31%, 19.39% and 43.24%, respectively.

Large sizes of columnar crystals and TiN particles have a great influence on the surface quality of ferritic stainless steel. In the present paper, this study proposed to obtain fine-grained equiaxed structures by Mg–Ti treatment. Through the experiment happened in resistance furnace with argon protection, the refining effect of Mg–Ti addition on the microstructure and TiN particles were investigated, and the refinement mechanism was discussed from interface coherence theory. It was found that due to adding Mg and Ti into molten ferritic stainless steel, the equiaxed crystal ratio increased from 37% to 50%, and the size of TiN particles reduced at the same time. The lattice matching characteristics of MgAl₂O₄/TiN and TiN/δ-Fe were investigated by FIB-HRTEM. According to Bramfitt’s equation, the lattice misfit for (400)MgAl₂O₄∥(200)TiN and (200)TiN∥(110)δ-Fe was 5.02% and 4.41%, respectively, which were all belong to the effective nucleation range. It could be considered that MgO and MgAl₂O₄ formed in the molten steel promoted TiN nucleation easier to precipitate out with large quantities in the liquid phase. The TiN particles with more uniform distribution significantly enhanced the heterogenous nucleation of ferritic phase during initial solidification process base on the good lattice fitting condition. Finally the equiaxed crystal ratio of δ-Fe phase increased dramatically.