One of the most important tasks when drilling a borehole is to select the appropriate type of drilling fluid and adjust its properties to the borehole’s conditions. This ensures the safe and effective exploitation of the borehole. Many types of drilling fluids are used to drill holes for crude oil and natural gas. Most often, mainly due to cost and environmental constraints, water-based muds are used. On the other hand, invert drilling fluids are used for drilling holes in difficult geological conditions. The ratio of the oil phase to the water phase in invert drilling fluids the most common ratio being from 70/30 to 90/10. One of the disadvantages of invert drilling fluids is their cost (due to the oil content) and environmental problems related to waste and the management of oily cuttings. This article presents tests of invert drilling fluids with Oil-Water Ratio (OWR) 50/50 to 20/80 which can be used for drilling HPHT wells. The invert drilling fluids properties were examined and their resistance to temperature and pressure was assessed. Their effect on the permeability of reservoir rocks was also determined. The developed invert drilling fluids are characterized by high electrical stability ES above 300 V, and stable rheological parameters and low filtration. Due to the reduced content of the oil, the developed drilling fluid system is more economical and has limited toxicity.
Energy demand and growing environmental concerns have fueled increased interest in geothermal drilling in recent decades. The high temperature and pressure in the boreholes present significant challenges to drilling, particularly in terms of the selection of suitable drilling mud, cement slurry, and drilling equipment. Drilling mud is regarded as one of the primary factors that affect the cost and success of geothermal drilling. This paper presents experimental studies aimed at assessing the thermal stability of drilling muds for geothermal drilling. Research on the antidegradation of polymers contained in drilling muds is presented. The thermal stability of drilling fluids was evaluated on the basis of changes in rheological and filtration parameters under the influence of a temperature of 160 °C. Attempts were made to increase the thermal resistance of drilling fluids by using antioxidants and glycol compounds. The effectiveness of increasing the thermal resistance of muds by adding synthetic polymers, nanomaterials, and graphite was tested. A new way of increasing the thermal resistance of drilling muds by using fatty amine compounds in combination with the amine agent ‘TEA’ was proposed. Tests showed that the addition of polyglycol and the antioxidant agent sodium ascorbate to the mud did not protect the polymers from decomposition at 160 °C. There was no effect of increasing the thermal conductivity on improving the thermal resistance of the scrubber. Based on the analysis of results from laboratory tests, a composition of a water-based drilling mud without bentonite was developed for drilling geothermal wells. The developed drilling mud is characterized by thermal resistance up to 160 °C, stable rheological parameters, low filtration, and appropriate thermal conductivity characteristics.
The article presents the results of research on the influence of enzymatic and oxidizing agents on polymers used in drilling mud technology. The research used calcium hypochlorite, urea peroxide, sodium persulfate, amylase and cellulase. This allowed us to determine the optimal concentrations of these agents in order to reduce the rheological parameters of drilling muds. The ability of enzymes and oxidants to decompose colloids used in the composition of drilling muds was determined on the basis of measurements of their rheological parameters and the influence of oxidants and enzymes on the properties of filter cakes. The final effect of the presented research was the development of a drilling mud treatment method before the cementing procedure and the development of washer fluids containing enzymatic or oxidizing agents to be used to prepare the borehole for the cementing procedure. The drilling muds selected for the research contained starch and cellulose polymer colloids, which allowed for the selection of appropriate agents depending on the type of polymer set used in the drilling mud. Positive results were obtained regarding the possibility of thinning the drilling mud immediately before cementing, as well as the possibility of using oxidants and enzymes in the composition of washer fluids.
When designing the cement slurry for casing string cementing in geothermal boreholes, the appropriate thermal conductivity is selected. In the zone of geothermal water, where thermal energy is collected, cement slurry is used, from which the cement sheath has high thermal conductivity. On the other hand, the remaining part of the opening is sealed with slurry, from which the cement sheath will reduce thermal energy losses through appropriate thermal insulation. Cement slurry with appropriate thermal insulation includes light insulating materials. However, the use of such additives is very problematic as they are fractionated due to their low density. Therefore, measures should be taken to prevent fractionation of the cement slurry for sealing geothermal boreholes. This article presents the results of research on fractionation of cement slurries for sealing geothermal boreholes. 12 slurries were used for the tests. Six of them are based on class A cement, and six based on class G cement. This action shows the differences in fractionation depending on the binder used. However, the main area of research is determining the effectiveness of counteracting fractionation by the means used for this purpose. As a result of the conducted works, a very good improvement of the cement slurry stability is obtained after the introduction of xanthan gum, as well as filtration perlite. These measures prevent fractionation, so that the cement slurry has a homogeneous structure, and the cement sheath provides the required thermal insulation in the geothermal well.