Drilling boreholes in gas zones and in zones with the possibility of migration or gas exhalation requires a high index of well tightness. An important parameter determining the effectiveness of sealing the annular space is the adhesion of the cement sheath to the rock formation. Low values of adhesion of the cement sheath to the rock formation and to the casing surface result in the formation of uncontrolled gas flows. The lack of adhesion also reduces the stabilization of the pipe column. To obtain the required adhesion, the annular space should be properly cleaned. Thorough removal of filter cake from the drilling fluid increases adhesion and reduces gas migration from the annular space. Therefore, in this work, the authors focus on determining the effect of cleaning the annular space on the adhesion of the cement sheath to the rock formation. The results of the research work allow for further research on the modification of spacers and cement slurries in order to obtain the required increase in adhesion. The article presents the issues related to the preparation of the borehole for cementing by appropriate cleaning of the rock formation from the residue of the mud cake. During the implementation of the works, tests of cleaning the rock surface are performed. The obtained results are correlated with the results of adhesion on the rock–cement sheath cleaned of the wash mud cake contact. When analyzing the obtained test results, a relationship is found between the cleaning of the rock surface and the adhesion of the cement sheath to it.
One of the most important tasks when drilling a borehole is to select the appropriate type of drilling fluid and adjust its properties to the borehole’s conditions. This ensures the safe and effective exploitation of the borehole. Many types of drilling fluids are used to drill holes for crude oil and natural gas. Most often, mainly due to cost and environmental constraints, water-based muds are used. On the other hand, invert drilling fluids are used for drilling holes in difficult geological conditions. The ratio of the oil phase to the water phase in invert drilling fluids the most common ratio being from 70/30 to 90/10. One of the disadvantages of invert drilling fluids is their cost (due to the oil content) and environmental problems related to waste and the management of oily cuttings. This article presents tests of invert drilling fluids with Oil-Water Ratio (OWR) 50/50 to 20/80 which can be used for drilling HPHT wells. The invert drilling fluids properties were examined and their resistance to temperature and pressure was assessed. Their effect on the permeability of reservoir rocks was also determined. The developed invert drilling fluids are characterized by high electrical stability ES above 300 V, and stable rheological parameters and low filtration. Due to the reduced content of the oil, the developed drilling fluid system is more economical and has limited toxicity.
The article presents the results of research on the influence of enzymatic and oxidizing agents on polymers used in drilling mud technology. The research used calcium hypochlorite, urea peroxide, sodium persulfate, amylase and cellulase. This allowed us to determine the optimal concentrations of these agents in order to reduce the rheological parameters of drilling muds. The ability of enzymes and oxidants to decompose colloids used in the composition of drilling muds was determined on the basis of measurements of their rheological parameters and the influence of oxidants and enzymes on the properties of filter cakes. The final effect of the presented research was the development of a drilling mud treatment method before the cementing procedure and the development of washer fluids containing enzymatic or oxidizing agents to be used to prepare the borehole for the cementing procedure. The drilling muds selected for the research contained starch and cellulose polymer colloids, which allowed for the selection of appropriate agents depending on the type of polymer set used in the drilling mud. Positive results were obtained regarding the possibility of thinning the drilling mud immediately before cementing, as well as the possibility of using oxidants and enzymes in the composition of washer fluids.
Energy demand and growing environmental concerns have fueled increased interest in geothermal drilling in recent decades. The high temperature and pressure in the boreholes present significant challenges to drilling, particularly in terms of the selection of suitable drilling mud, cement slurry, and drilling equipment. Drilling mud is regarded as one of the primary factors that affect the cost and success of geothermal drilling. This paper presents experimental studies aimed at assessing the thermal stability of drilling muds for geothermal drilling. Research on the antidegradation of polymers contained in drilling muds is presented. The thermal stability of drilling fluids was evaluated on the basis of changes in rheological and filtration parameters under the influence of a temperature of 160 °C. Attempts were made to increase the thermal resistance of drilling fluids by using antioxidants and glycol compounds. The effectiveness of increasing the thermal resistance of muds by adding synthetic polymers, nanomaterials, and graphite was tested. A new way of increasing the thermal resistance of drilling muds by using fatty amine compounds in combination with the amine agent ‘TEA’ was proposed. Tests showed that the addition of polyglycol and the antioxidant agent sodium ascorbate to the mud did not protect the polymers from decomposition at 160 °C. There was no effect of increasing the thermal conductivity on improving the thermal resistance of the scrubber. Based on the analysis of results from laboratory tests, a composition of a water-based drilling mud without bentonite was developed for drilling geothermal wells. The developed drilling mud is characterized by thermal resistance up to 160 °C, stable rheological parameters, low filtration, and appropriate thermal conductivity characteristics.
The tightness of a borehole is essential for its long-term durability. For this purpose, the column of the pipe is sealed with cement slurry. After contacting the slurry, mud in the borehole is removed. However, the slurry does not effectively remove the remaining drilling mud. Therefore, the annular space is cleaned with a wash. Effectively cleaning the borehole presents quite a problem, as many variables that affect the stability of the borehole need to be considered. The time of contact between the borehole and the wash is very important. On the one hand, insufficient contact time does not guarantee proper removal of the mud. On the other hand, a long contact time may destroy the wall of the borehole. To address these problems, studies were carried out to assess the effect of the wash contact time on annular space cleaning. When determining the time of washing, a compromise between effective cleaning and the stability of the borehole wall is required. In the research presented in this publication, the simplest wash was used, i.e., water. This choice was based on the objective of observing the influence of the wash time on cleaning, i.e., the preparation of the borehole for cementing. By using water, the physicochemical action of surfactants can be ignored. In order to capture changes in cleaning due to differences in contact time, a control test was performed using a pure sandstone core without mud. The effect of the wash contact time on the cleaning of the annular space was investigated by determining the adhesion of the cement sheath to the rock core. First, mud was formed on the core, and then it was removed. By comparing the obtained adhesion to the reference sample, the effectiveness of the deposit removal was determined. On the basis of this research, the optimal wash contact time was determined.