Traditional ewe’s cheese producers face certain challenges caused by fluctuating environmental parameters inside the ripening room, which lead to lack of homogeneity in the final product. The present research discusses the application of computer fluid dynamics for simulating the distribution of environmental parameters, predicting the airflow pattern, and identifying critical areas where such parameters could cause reduced cheese quality. A new monitoring system was developed including presence sensors, temperature and humidity dataloggers, pneumatic actuators, microcontrollers, and microcomputers connected remotely for control, data visualization, and processing. The validation of the computer simulation and monitoring system was made with a batch of 40 ewe’s cheeses distributed in three different zones inside a prototype ripening room and ripened for 35 days. At 35 days, a physical, chemical, and microbiological characterization of cheeses was made for evaluation of the influence of environmental conditions on cheese quality. The comparison between simulated and local measurements showed close agreement, especially concerning air velocity inside the stacks of cheese. The results of Pearson’s correlation analysis and PCA concluded that temperature affected the appearance of the rind, hardness, number and area occupied by holes. Humidity affected aw and mFeret. Air velocity affected pH and the circularity of gas holes.
16 November 2022 in International Journal of Thermofluids
The development of thermal energy storage solutions (TES) in agroindustry allows reduction of production costs and improvement of operation sustainability. Such solutions require high storage capacity and the ability to adapt to existing equipment. The use of phase change materials (PCMs), which are able to store thermal energy as latent heat, creates new opportunities for heat storage solutions (LHS, latent heat storage) with higher energy density and improved performance when compared to sensible heat storage. New architectures are envisaged where heat storage is distributed throughout the production chain, creating prospects for the integration of renewable generation and recovery of industrial heat waste. This work aims to investigate the benefits of decentralized thermal storage architecture, directly incorporating PCM into the existing equipment of an agroindustry production line. To assess the feasibility and potential gain in the adoption of this TES/LHS distributed solution, a tempering and mixing equipment for food granules is selected as a case study, representing a larger cluster operating under the operation paradigm of water jacket heating. The behavior of the equipment, incorporating an inorganic PCM, is modeled and analyzed in the ANSYS Fluent software. Subsequently, a prototype is instrumented and used in laboratory tests, allowing for data collection and validation of the simulation model. This case study presents a demonstration of the increase in storage capacity and the extension of the discharge process when compared to a conventional solution that uses water for sensible heat storage.
1 January 2025 in International Journal of Renewable Energy Research