Conventional thermosetting composites exhibit advantageous mechanical properties owing to the use of an autoclave; however, their wide usage is limited by high production costs and long molding times. In contrast, the fabrication of thermoplastic composites involves out-of-autoclave processes that use press equipment. In particular, induction-heating molding facilitates a quicker thermal cycle, reduced processing time, and improved durability of the thermoplastic polymers; thus, the process cost and production time can be reduced. In this study, carbon fiber/polyphenylene sulfide thermoplastic composites were manufactured using induction-heating molding, and the relationships among the process, structure, and mechanical properties were investigated. The composites were characterized using optical and scanning electron microscopy, an ultrasonic C-scan, and X-ray computed tomography. In addition, the composites were subjected to flammability tests. This study provides novel insights into the optimization of thermoplastic composite manufacturing and thermoset composite curing processes.

Ordered and disordered mesoporous structures were synthesized by a self-assembly method using a mixture of phenolic resin and petroleum-based mesophase pitch as the starting materials, amphiphilic triblock copolymer F127 as a soft template, hydrochloric acid as a catalyst, and distilled water as a solvent. Then, mesoporous carbons were obtained via autoclave method at low temperature (60 °C) and then carbonization at a relatively low temperature (600 °C), respectively. X-ray diffraction (XRD), small-angle X-ray scattering (SAXS), and transmission electron microscopy (TEM) analyses revealed that the porous carbons with a mesophase pitch content of approximately 10 wt% showed a highly ordered hexagonal mesostructure with a highly uniform pore size of ca. 5.0 nm. In addition, the mesoporous carbons prepared by self-assembly and low-temperature autoclave methods exhibited the amorphous or crystalline carbon structures with higher specific surface area (SSA) of 756 m²/s and pore volume of 0.63 cm³/g, depending on the synthesis method. As a result, mesoporous carbons having a high SSA were successfully prepared by changing the mixing ratio of mesophase pitch and phenolic resin. The electrochemical properties of as-obtained mesoporous carbon materials were investigated. Further, the OMC-meso-10 electrode delivered the maximum SC of about 241 F/g at an applied current density of 1 A/g, which was higher than those of the MC-10 (~104 F/g) and OMC-20 (~115 F/g).

Choi BK, Ko JK, Kim BS, Seo MK. Electrochemical Supercapacitors Based on Hydrous RuO2/oxidized Multi-walled Carbon Nanotube Composites. J Nanotechnol Nanomaterials. 2022;3(2):90-96.