Aluminum-based alloys have been considered candidate materials for cathodic protection anodes. However, the Al-based alloys can form a layer of alumina, which is a drawback in a sacrificial anode. The anodes must exhibit uniform corrosion to achieve better performance. Aluminum can be alloyed with Zn to improve their performance. In this sense, in the present research, the electrochemical corrosion performance of Al-xZn alloys (x = 1.5, 3.5, and 5 at.% Zn) exposed to 3.5 wt.% NaCl for 24 h was evaluated. Polarization curves, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) were used to identify the electrochemical behavior. The microstructure of the samples before the corrosion assessment was characterized by means of X-ray diffraction analyses (XRD) and scanning electron microscopy (SEM). In addition, microstructures of the corroded surfaces were characterized using X-ray mappings via SEM. Polarization curves indicated that Zn additions changed the pseudo-passivation behavior from what pure Al exhibited in a uniform dissolution regime. Furthermore, the addition of Zn shifted the corrosion potential to the active side and increased the corrosion rate. This behavior was consistent with the proportional decrease in polarization resistance (R_p) and charge transfer resistance (R_ct) in the EIS. The analysis of EIS was done using a mathematical model related to an adsorption electrochemical mechanism. The adsorption of chloride at the Al-Zn alloy surface formed aluminum chloride intermediates, which controlled the rate of the process. The rate constants of the reactions of a proposed chemical mechanism were evaluated.

The study and improvement of the corrosion resistance of materials used in concentrated solar power plants is a permanent field of research. This involves determining their chemical stability when in contact with heat transfer fluids, such as molten nitrate salts. Various studies indicate an improvement in the corrosion resistance of iron-based alloys with the incorporation of elements that show high reactivity and solubility in molten nitrate salts, such as Cr and Mo. This study analyzes the kinetic and thermodynamic aspects of the beginning of the corrosion process of ferritic steels immersed in Solar Salt at 400, 500, and 600 °C. The analysis of the kinetic data using the Arrhenius equation and the Transition State Theory shows that an increase in the Cr/Mo ratio reduces the activation energy, the standard formation enthalpy, and the standard formation entropy. This indicates that its incorporation favors the degradation of steel; however, the results show a reduction in the corrosion rate. This effect is possible due to a synergistic effect by the formation of insoluble Fe-oxide layers that favor the formation of a Cr oxide layer at the Fe-oxide-metal interface, which limits the subsequent oxidation of Fe.

This study reports the use of an inorganic corrosion inhibitor to mitigate dissolved CO₂-induced corrosion. Using electrochemical techniques (polarization curves, open circuit potential, polarization resistance, and electrochemical impedance), the effect of adding Nd³⁺ ions on the corrosion resistance of X52 steel immersed in CO₂-saturated brine at 20 °C and 60 °C was evaluated. The polarization curves showed that the Icorr values tend to decrease with increasing Nd³⁺ ion concentration, up to the optimal inhibition concentration, and that the corrosion potential increases at nobler values. Open circuit potential measurements showed a large increase in potential values immediately after the addition of the Nd³⁺ ions. Similarly, polarization resistance measurements showed similar trends. It was observed that regardless of temperature, Nd³⁺ ions can reduce the corrosion rate by more than 97% at doses as low as 0.001 M. Electrochemical impedance measurements confirmed the formation of a protective layer on the steel surface, which caused an increase in the magnitude of the impedance module and phase angle, which indicates an increase in the resistance to charge transfer and capacitive properties of the metallic surface. The characterization of the metallic surface showed that the protective layer was formed by Nd carbonates, whose formation was due to a CO₂ capture process.

In this study, a nano-composite material of a nanostructured Al-based matrix reinforced with Fe40Al intermetallic particles was produced by ball milling. During the non-equilibria processing, the powder mixtures with the compositions of Al-XFe40Al (X = 5, 10, and 15 vol. %) were mechanically milled under a low energy regime. The processed Al-XFe40Al powder mixtures were subjected to uniaxial pressing at room temperature. Afterward, the specimens were subjected to a sintering process under an inert atmosphere. In this thermal treatment, the specimens were annealed at 500 °C for 2 h. The sintering process was performed under an argon atmosphere. The crystallite size of the Al decreased as the milling time advanced. This behavior was observed in the three specimens. During the ball milling stage, the powder mixtures composed of Al-XFe40Al did not experience a mechanochemical reaction that could lead to the generation of secondary phases. The crystallite size of the Al displayed a predominant tendency to decrease during the ball milling process. The microstructure of the consolidated specimens indicated a uniform dispersion of the intermetallic reinforcement phases in the Al matrix. Moreover, according to the Vickers microhardness tests, the hardness varied linearly with the increase in the concentration of the Fe40Al intermetallic phase present in the composite material. The presented graphs indicate that the hardness increased almost linearly with the increasing dislocation density and with the reduction in grain sizes (both occurring during the non-equilibria processing). The microstructural and mechanical properties reported in this paper provide the aluminum matrix composite materials with the ideal conditions to be considered candidates for applications in the automotive and aeronautical industries.

The interest in studying the synthesis of an Al–Cr alloy system by non-equilibria processes is due to the formation of metastable or quasicrystalline phases when rapid solidification has been utilized. Similarly, the formation of quasicrystals has been reported to a much lesser extent when the mechanical alloying technique was applied. In the present research, a mixture of powders of Cr and Al (both elements with a purity of 99.99%) with compositions of Al-5 and 7.5 at. % Cr was subjected to a ball milling process. Afterwards, the powder mixture was subjected to a consolidation process, conducted by pressing and sintering processes. The X-ray diffraction analyses revealed that during 20 h of milling there was no formation of metastable or quasicrystalline second phases detected. In addition, the X-ray diffraction peaks revealed that as milling time increased, the nanometric grain size decreased, and once the sintering treatment was applied, the crystallite size decreased following the same tendency. The dislocation density was estimated using the size of nanometric grains; this computation revealed that the dislocation density grew throughout the ball milling process; even after sintering, the multiplication of dislocations prevailed following the same tendency.