Aluminum-based alloys have been considered candidate materials for cathodic protection anodes. However, the Al-based alloys can form a layer of alumina, which is a drawback in a sacrificial anode. The anodes must exhibit uniform corrosion to achieve better performance. Aluminum can be alloyed with Zn to improve their performance. In this sense, in the present research, the electrochemical corrosion performance of Al-xZn alloys (x = 1.5, 3.5, and 5 at.% Zn) exposed to 3.5 wt.% NaCl for 24 h was evaluated. Polarization curves, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) were used to identify the electrochemical behavior. The microstructure of the samples before the corrosion assessment was characterized by means of X-ray diffraction analyses (XRD) and scanning electron microscopy (SEM). In addition, microstructures of the corroded surfaces were characterized using X-ray mappings via SEM. Polarization curves indicated that Zn additions changed the pseudo-passivation behavior from what pure Al exhibited in a uniform dissolution regime. Furthermore, the addition of Zn shifted the corrosion potential to the active side and increased the corrosion rate. This behavior was consistent with the proportional decrease in polarization resistance (R_p) and charge transfer resistance (R_ct) in the EIS. The analysis of EIS was done using a mathematical model related to an adsorption electrochemical mechanism. The adsorption of chloride at the Al-Zn alloy surface formed aluminum chloride intermediates, which controlled the rate of the process. The rate constants of the reactions of a proposed chemical mechanism were evaluated.

In this study, a nano-composite material of a nanostructured Al-based matrix reinforced with Fe40Al intermetallic particles was produced by ball milling. During the non-equilibria processing, the powder mixtures with the compositions of Al-XFe40Al (X = 5, 10, and 15 vol. %) were mechanically milled under a low energy regime. The processed Al-XFe40Al powder mixtures were subjected to uniaxial pressing at room temperature. Afterward, the specimens were subjected to a sintering process under an inert atmosphere. In this thermal treatment, the specimens were annealed at 500 °C for 2 h. The sintering process was performed under an argon atmosphere. The crystallite size of the Al decreased as the milling time advanced. This behavior was observed in the three specimens. During the ball milling stage, the powder mixtures composed of Al-XFe40Al did not experience a mechanochemical reaction that could lead to the generation of secondary phases. The crystallite size of the Al displayed a predominant tendency to decrease during the ball milling process. The microstructure of the consolidated specimens indicated a uniform dispersion of the intermetallic reinforcement phases in the Al matrix. Moreover, according to the Vickers microhardness tests, the hardness varied linearly with the increase in the concentration of the Fe40Al intermetallic phase present in the composite material. The presented graphs indicate that the hardness increased almost linearly with the increasing dislocation density and with the reduction in grain sizes (both occurring during the non-equilibria processing). The microstructural and mechanical properties reported in this paper provide the aluminum matrix composite materials with the ideal conditions to be considered candidates for applications in the automotive and aeronautical industries.

In this study, we investigated the recrystallisation kinetics of Ti-stabilised interstitial-free (IF) steel manufactured by the Mexican steel industry through the route of electric arc furnace with vacuum degassing, secondary refining, and subsequent continuous casting. The IF steel was hot-rolled at 950°C and then cold-rolled until deformation of 94% was attained, followed by recrystallisation at different times at a constant temperature of 780°C. In addition, the mechanical properties of the IF steel were assessed as a function of recrystallisation time. The results obtained from the mechanical property tests were presented in the form of plots of microhardness, yield strength, ultimate tensile stress, and deformation percent as functions of the recrystallised fraction with an indirect dependence on recrystallisation time. A graphical model of the recrystallisation behaviour showed the evolution of the microstructure, including phase transformations, hardness, and the mechanical properties determined from the tensile tests. In view of subsequent recovery and recrystallisation, stored energy analysis derived from the strain induced by deformation was presented. Furthermore, we determined the precipitates formed in the different processing stages of IF steel.

The interest in studying the synthesis of an Al–Cr alloy system by non-equilibria processes is due to the formation of metastable or quasicrystalline phases when rapid solidification has been utilized. Similarly, the formation of quasicrystals has been reported to a much lesser extent when the mechanical alloying technique was applied. In the present research, a mixture of powders of Cr and Al (both elements with a purity of 99.99%) with compositions of Al-5 and 7.5 at. % Cr was subjected to a ball milling process. Afterwards, the powder mixture was subjected to a consolidation process, conducted by pressing and sintering processes. The X-ray diffraction analyses revealed that during 20 h of milling there was no formation of metastable or quasicrystalline second phases detected. In addition, the X-ray diffraction peaks revealed that as milling time increased, the nanometric grain size decreased, and once the sintering treatment was applied, the crystallite size decreased following the same tendency. The dislocation density was estimated using the size of nanometric grains; this computation revealed that the dislocation density grew throughout the ball milling process; even after sintering, the multiplication of dislocations prevailed following the same tendency.

This study investigates the effect of copper (Cu) and silver (Ag) additions on the electrochemical behavior of the Fe40Al intermetallic alloy in artificial saliva, aiming to evaluate its potential for biomedical applications such as dental implants. Alloys with varying concentrations of Ag (0.5, 1.0, and 3.0 wt%) and Cu (1.0, 3.0, and 5.0 wt%) were synthesized and exposed to a biomimetic electrolyte simulating oral conditions. Electrochemical techniques, including open circuit potential (OCP), linear polarization resistance (LPR), potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS), were employed to assess corrosion performance. Results show that unmodified Fe40Al exhibits good corrosion resistance, attributed to the formation of a stable passive oxide layer. The addition of Cu, particularly at 3.0 wt%, significantly improved corrosion resistance, yielding lower corrosion current densities and higher polarization resistance and charge transfer resistance values, surpassing even 316L stainless steel in some metrics. Conversely, Ag additions led to a degradation of corrosion resistance, especially at 3.0 wt%, due to microstructural changes and the formation of metallic Ag precipitates, AgSCN, and galvanic cells, which promoted localized corrosion. EIS results revealed that Cu- and Ag-modified alloys developed less homogeneous and less protective passive layers over time, as indicated by increased double-layer capacitance (C_dl) and reduced constant phase element exponent (n_dl) values. Overall, the Fe40Al alloy shows intrinsic corrosion resistance in simulated physiological environments, and Cu additions can enhance this performance under controlled conditions. However, Ag additions negatively affect the protective behavior of the passive layer. These findings offer critical insight into the design of Fe-Al-based biomaterials for dental or biomedical applications where corrosion resistance and electrochemical stability are paramount.