Multistage pumps are intended to improve designs with low‐vibration and ‐noise features as the industry applications increase the technical requirements. In this frame, it becomes really important to fully understand the vibration patterns of these kinds of complex machines. In this study, a vibration test bench was established to examine the vibration and stability of a cantilever multistage centrifugal pump under different flow rates. The vibration spectrum diagrams for the inlet and outlet sections and the pump body were evaluated under varied flow conditions. Results showed the effects of operational conditions on the vibration of the cantilever multistage centrifugal pump. Vibration velocity was primarily caused by mass unbalance at the shut‐off flow rate point. Under different flow conditions, the blade passing frequency (BPF) and two times the blade passing frequency (2BPF) were the main excitation frequencies. The vibration frequency of the final pump body remained at the BPF under different flow conditions due to the contact with the outlet section. The major type of vibration frequency for the inlet and outlet was high frequency.
A newly designed dynamic fluidic sprinkler was tested with different types of nozzles at different operating pressures. Therefore, the aim of this paper was to evaluate the hydraulic performance of a newly designed dynamic fluidic sprinkler. MATLAB R2014a software was employed to establish the computational program for the computed uniformity. Droplet sizes were determined using a Thies Clima Laser Precipitation Monitor. Results showed that the nozzle with a diameter of 5.5 mm gave the highest coefficient of uniformity value of 86% at a low pressure of 150 kPa. The comparison of water distribution profiles for the nozzle sizes (2, 3, 4, 5.5, 6 and 7 mm) at different operating pressures (100, 150, 200, 250 and 300 kPa) showed that a 5.5-mm nozzle size produced a parabola-shaped profile at 150 kPa. The mean droplet diameters for the nozzles sizes of 2, 3, 4, 5.5, 6 and 7 mm ranged from 0 to 4.2, 0 to 3.7, 0 to 3.6, 0 to 3.2, 0 to 0.5 and 0 to 3.8 mm, respectively. The comparison of droplet size distributions showed that 5.5 mm had the optimum droplet diameter of 3.2 mm. The largest droplet sizes had a maximum value of 4.0 for a 2-mm nozzle size. For all the nozzles sizes, 5.5 mm produced better results for hydraulic performance, which can significantly improve the performance and save water for crop production in sprinkler-irrigated fields.
A vertical pipeline pump is a type of single-stage, single-suction centrifugal pump with a curved elbow input. The inhomogeneous flow of the impeller inlet coexists with the unique elbow inlet channel, making it simple to generate the inlet vortical secondary flow. This paper aimed to optimize elbow inlet channel performance using a backpropagation (BP) neural network enhanced by the Sand Cat Swarm algorithm. The elbow flow channel’s midline and cross section shapes were fitted with a spline curve, and the parametric model of the curve was then constructed. Nine initial variables were filtered down to four optimization variables using the partial factor two-level (P2) and Plackett-Burman (P-B) experimental designs and multivariate analysis of variance. The sample space was generated by 50 groups of experiment samples, and the Sand Cat Swarm algorithm to optimize the BP (SCSO-BP) neural network and the approximation model of four variables were built. A genetic algorithm (GA) was applied to determine the optimal parameters among the approximate models in the sample space, and the ideal parameter combination of the elbow inlet channel was achieved. The findings demonstrated a strong agreement between the experimental and numerical simulation results. With reduced error fluctuation in inaccuracy and a more consistent fluctuation range, the approximate prediction model based on the optimized Sand Cat Swarm algorithm performed better. The optimized inlet model minimized the impact loss on the inlet wall, improved the velocity distribution uniformity of the inlet impeller, increased the pump efficiency by about 5% and the head by about 7.48% near the design flow, and broadened the efficient region of the pump.
21 July 2017 in Advances in Mechanical Engineering
A typical submersible well pump was investigated in this article. The whole flow field of submersible well pump was numerically simulated by computational fluid dynamics software. The influence of clearance of wear-rings on the external characteristic and internal flow field was analyzed through comparing the calculation results with experimental results. The result of the numerical simulation shows that changing clearance of front wear-ring has a greater impact on pump performances than changing clearance of back wear-ring, and the head and efficiency of pump decrease with the increase in the size of clearance. Especially when the size of clearance is larger than 0.5 mm, decreasing becomes more obvious. When the front and back wear-ring size of the clearance comes to 1.0 mm, the efficiency decreases from the highest point of 75.31% to 65.44% at rated flow, and the head of pump decreases about 3.5 m. When the size of clearance is 0.2 mm, reverse-flow will appear in the front shroud cavity of the impeller, and leakage from back wear-ring through the balance hole into the impeller, which has a little influence on the flow field of the impeller inlet.
Self-priming pumps, important fluid equipment, are widely used in the disaster relief and emergency fields. Meanwhile, the impeller is the only rotational unit of the self-priming pump, which plays an essential part in the power capability of the pump. In this paper, impellers with different hub radii are proposed; by comparing the internal flow characteristics, blade surface load, pressure pulsation characteristics, and radial force distribution of each scheme, the relationship between transient characteristics and hub radius is obtained. The results present that the impeller with a large hub radius can not only weaken the pressure pulsation, blade surface load, and radial force distribution, but also improve the ability of the blade to work on the internal flow field. Finally, the relevant hydraulic experiment is conducted, with the difference between the experiment and calculation below 3%, which ensures the accuracy of the calculation results.
In order to obtain the pressure pulsations of a reactor coolant pump during flow coast-down conditions, the time-domain characteristics of the flow passage under different times of flow coast-down were calculated by numerical calculation. Because the unsteady pressure pulsation signals in the RCP under flow coast-down are non-stationary and some phenomena may only occur in a short time, this paper analyzed them with the wavelet transform. The results show that the pressure fluctuation varies dramatically with the flow coast-down process and the variation rate of the pressure fluctuation coefficient can reach more than 60%. With the development of flow coast-down, there is a strong correlation between the pressure pulsation and number of impeller blades. The main frequency of the pressure pulsation gradually changes from high-frequency pulsation to low-frequency pulsation, and the regularity of the pressure pulsation is quickly destroyed, while the change in pressure pulsation regularity of the guide vane passage is more gentle than that of the impeller and pressurized water chamber. The change in wavelet intensity at the impeller outlet, guide vane inlet, and left side of the pressurized water chamber is more intense than at other areas.