The use of fiber in cement materials is a promising and effective replacement for bar reinforcement. A wide range of fiber-reinforced concretes based on composite binders with increased impact strength characteristics have been developed. The synthesized composites included the composite binder made of Portland cement, silica, and carbonate additives. Basalt and steel were used as fibers. The nature of the influence of the composition and manufacturing technology of cement composites on the dynamic hardening coefficient has been established, while the growth of these indicators is achieved by creating a denser interfacial transition zone between the cement paste, aggregate, and fiber as a result of improving the homogeneity of the concrete mixture and controlling the consistency. Workability indicators (slump flow up to 730 mm; spreading time up to a diameter of 50 cm is up to 3 s) allow them to be classified as self-compacting concrete mixtures. An increase in the values of the impact strength coefficient by a factor of 5.5, the dynamic hardening coefficient by almost 70% as a result of interfacial interaction between fibers and binder matrix in the concrete composite, as well as absorption of impact energy by fiber, was revealed. The formula describing the effect of the loading rate on the coefficient of dynamic hardening of fiber-reinforced concrete has been refined. The fracture processes of the obtained materials have been established: after the initiation of primary cracks, the structure of the composite absorbs impact energy for a long time, while in the inelastic range (the onset of cracking and peak loads), a large number of secondary cracks appear.
In the article the questions of application of a steel fiber for disperse reinforcing of fine-grained concrete are considered. Main filler of a fiber concrete mix was the KMA industrial sand enriched with sand. The carried-out researches showed advantage of a steel wave fiber before the anchor and flat milled. The optimal type of fiber is revealed, in which the greatest increase of strength and deformation characteristics is observed. Thus, it can be concluded that the type of steel reinforcing fiber and its shape have a significant impact on the length of building structures and buildings as a whole.
The necessary fiber content in the first place is determined by the requirements of bending strength and resistance to dynamic loads. The fiber content depends on the composition and consistency of concrete, fiber properties and mixing techniques. The most widespread types of fibers, their advantages and disadvantages, possible areas of their application are considered. Fibers whose modulus of elasticity is greater than the modulus of elasticity of a concrete matrix, such as steel fibers or glass fibers, increase the workload on the cracks.
The question of adhesion of fibers with a cement matrix is considered. Under certain conditions the fibers connect and hold the places of potential breaks. The important characteristics of fibre fibers are: surface texture, cross-sectional shape and construction in the longitudinal direction of the fiber. A sufficient number of fibre fibers located in the direction of the acting force can take the tensile force after the rupture of the matrix. The question of the fiber content in the percentage of the volume, which is sufficient to increase the strength, is considered. The properties of the finished concrete mixture and the adhesion of the fiber and the concrete matrix depend on the parameters. As a rule, there is a poor adhesion of smooth steel fibers in the cement stone.
Fine-grained fiber concrete used in 3D printing is significantly different from conventional heavy concrete, which is determined by the increased consumption of cement, low water-cement ratio and the absence of large aggregates. The largest grain size of fine aggregate is selected taking into account the thickness of the section, the frequency and type of reinforcement, as well as the method of concrete placement. Despite the fact that the tensile strength of concrete on fine sand is more than 1.5 times higher than the strength of concrete on coarse sand, while there is a decrease in compressive strength. Due to the peculiarities of the technology of concrete manufacturing for layering, the use of coarse sands is impractical, and therefore it was decided to use quartz sand with a particle size module of 1.12 as a filler.
A promising method of obtaining mineral fiber fillers for dry building mixtures is the processing of waste that comes from the production of technogenic fibrous materials (TFM). The novelty of the work lies in the fact that, for the first time, basalt production wastes were studied not only as reinforcing components, but also as binder ones involved in concrete structure formation. The purpose of the article is to study the physical and mechanical properties of waste technogenic fibrous materials as additives for optimizing the composition of raw concrete mixes. To assess the possibility of using wastes from the complex processing of TFM that were ground for 5 and 10 min as an active mineral additive to concrete, their chemical, mineralogical, and granulometric compositions, as well as the microstructure and physical and mechanical characteristics of the created concretes, were studied. It is established that the grinding of TFM for 10 min leads to the grinding of not only fibers, but also pellets, the fragments of which are noticeable in the total mass of the substance. The presence of quartz in the amorphous phase of TFM makes it possible to synthesize low-basic calcium silicate hydrates in a targeted manner. At 90 days age, at 10–20% of the content of TFM, the strength indicators increase (above 40 MPa), and at 30% of the additive content, they approach the values of the control composition without additives (above 35 MPa). For all ages, the ratio of flexural and compressive strengths is at the level of 0.2, which characterizes a high reinforcing effect. Analysis of the results suggests the possibility of using waste milled for 10 min as an active mineral additive, as well as to give better formability to the mixture and its micro-reinforcement to obtain fiber-reinforced concrete.