In the last decade, China has sharply tightened the monitoring values for wastewater treatment plants (WWTPs). In some regions with sensitive discharge water bodies, the values (24 h composite sample) must be 1.5 mg/L for NH4-N and 10 mg/L for total nitrogen since 2021. Even with the previously less strict monitoring values, around 50% of the wastewater treatment plants in China were permanently unable to comply with the nitrogen monitoring values. Due to the rapid changes on-site to meet the threshold values and the strong relation to energy-intensive aeration strategies to sufficiently remove nitrogen, WWTPs do not always work energy-efficiently. A Chinese WWTP (450,000 Population equivalents or PE) with upstream denitrification, a tertiary treatment stage for phosphorus removal and disinfection, and aerobic sludge stabilisation was modelled in order to test various concepts for operation optimisation to lower energy consumption while meeting and undercutting effluent requirements. Following a comprehensive analysis of operating data, the WWTP was modelled and calibrated. Based on the calibrated model, various approaches for optimising nitrogen elimination were tested, including operational and automation strategies for aeration control. After several tests, a combination of strategies (i.e., partial by-pass of primary clarifiers, NH4-N based control, increase in the denitrification capacity, intermittent denitrification) reduced the air demand by up to 24% and at the same time significantly improved compliance with the monitoring values (up to 80% less norm non-compliances). By incorporating the impact of the strategies on related processes, like the bypass of primary settling tanks, energy consumption could be reduced by almost 25%. Many of the elaborated strategies can be transferred to WWTPs with similar boundary conditions and strict effluent values worldwide.
Despite the huge current challenges in sewage sludge treatment and disposal in China, anaerobic sludge stabilisation (AnSS) is still not a state-of-the-art process in WWTP in the country. However, the potential benefits of anaerobic sludge stabilisation may outweigh the drawbacks. One of these drawbacks is the backload from the sludge liquor that increases the nutrient load in the biological treatment stage. This work shows via computer modelling that not only can the sludge production and disposal costs be significantly reduced, but also that, with sensible automation and operational strategies (e.g., bypass of primary clarifiers, use of a centrate dosing strategy, incorporation of ammonium nitrogen sensors, etc.), the effects of the backload can be counteracted for nitrogen removal, even considering that wastewater in China often has an unfavourable C/N ratio for nitrogen removal. The tested strategies would even improve the overall plant performance in terms of norm compliance, sludge production, energy use, and energy production
Wastewater management challenges can be addressed through source separation strategies, such as urine or grey water separation. To quantify advantages and avoid operational issues, an understanding of the impact of source separation on municipal wastewater treatment plant (WWTP) operation and effluent discharge is necessary. This can be achieved using activated sludge models. A key question is whether detailed chemical oxygen demand (COD) fractionation of domestic wastewater sub-streams is needed or if a load-based approach suffices for simulations. Determining COD fractions of wastewater sub-streams is effort-intensive and uncertain, with unclear effects on simulation improvement. Therefore, a simulation study was conducted, in which urine, grey water, black water, and brown water were subsequently separated from the inflow of a WWTP model. Two distinct fractionation scenarios were investigated: (i) purely load-related separation and (ii) load-related separation with individual COD fractionation. The results indicate that most trends in all source separation scenarios are comparable between both fractionation scenarios for most parameters. Only the COD effluent concentrations for grey water separation showed opposing trends. Differentiated fractionation impacts precipitant consumption in grey and brown water scenarios. Thus, a purely load-related approach suffices to identify the main benefits or operational challenges of source separation on WWTPs.
Although various special materials have been studied for their potential for phosphorus removal in constructed wetlands, varying methodologies make direct comparisons of adsorption capacities observed in laboratory experiments difficult. This paper aims to establish a methodology for determining the optimal ratio of phosphate to material mass for different materials and for achieving the necessary contact time for adsorption isotherms. To minimise the number of experiments required, pretests over 24 h should be repeated to determine the phosphate-specific ratios until they show around 60% of the initial concentration. The tested materials included lava sand and expanded sand (ExS), which showed saturating kinetics curves after 24 to 48 h. However, aggregates containing calcium silicate hydrate (CSH) phases (autoclaved aerated concrete AAC, sand–lime brick SLB, and hydrothermal granules HTG) did not show saturating curves, complicating contact time determination. Consequently, adsorption velocity is proposed to identify the phase with the lowest adsorption rate, which is then used as the contact time in adsorption isotherm experiments. Using this method, adsorption times of 48 h were observed for HTG and SLB, while that for AAC was 24 h. This methodology is intended as an initial approach to establish a common basis for researchers investigating novel materials and make the results comparable.