A highly effective method of the processing of steelmaking dust in an arc-resistant furnace has been presented. The aim of the research was to investigate the possibility of processing steelmaking dust in terms of waste minimization and selective recovery of valuable components. For this purpose, an electric arc resistance furnace was used. Granulated steelmaking dust with reducer (coal dust) was the input material. The products of the process are zinc oxide, iron alloy and slag, with properties meeting high ecological requirements. The technology does not generate solid waste. Zinc recovery is over 99% and iron recovery over 98%. The content of heavy metals (Zn + Pb + Cu) in glassy slag is below 0.2%, which ensures very low leachability.
CuO-ZnO-Al2O3 catalysts are designed for low-temperature conversion in the process of hydrogen and ammonia synthesis gas production. This paper presents the results of research into the recovery of copper and zinc from spent catalysts using pyrometallurgical and hydrometallurgical methods. Under reducing conditions, at high temperature, having appropriately selected the composition of the slag, more than 66% of the copper can be extracted in metallic form, and about 70% of zinc in the form of ZnO from this material. Hydrometallurgical processing of the catalysts was carried out using two leaching solutions: alkaline and acidic. Almost 62% of the zinc contained in the catalysts was leached to the alkaline solution, and about 98% of the copper was leached to the acidic solution. After the hydrometallurgical treatment of the catalysts, an insoluble residue was also obtained in the form of pure ZnAl2O4. This compound can be reused to produce catalysts, or it can be processed under reducing conditions at high temperature to recover zinc. The recovery of zinc and copper from such a material is consistent with the policy of sustainable development, and helps to reduce the environmental load of stored wastes.
This paper describes a single-stage synthesis process for activated carbon using cherry seeds. The influences of the carbonization temperature and the time were investigated. Using the BET method, the surface area of the obtained activated carbons was determined, as well as the pore distribution, while SEM images provided further insight into the structure of the surface. Next, the adsorption isotherm was derived. For the test, Pd(II) chloride complex ions were used. It was found that the obtained activated carbon were suitable for palladium(II) recovery from diluted aqueous solutions. Out of the tested parameters of carbon synthesis, the most optimal one was found to be 500 °C for 3 h. Additionally, it was confirmed that the increase in the adsorption temperature affects the increase in palladium load from 1.6 mg/g at 20 °C to 15.6 mg/g at 50 °C (for the best-performing sample). This fact may suggest that the process of adsorption is associated with chemical reactions.
This study focuses on the development of new amino-functionalized magnetic Fe2O3/SiO2 nanocomposites with varying silicate shell ratios (1:0.5, 1:1, and 1:2) for the efficient elimination of Hg2+ ions found in solutions. The Fe2O3/SiO2–NH2 adsorbents were characterized for their structural, surface, and magnetic properties using various techniques, including Fourier transform infrared spectrum (FT-IR), powder X-ray diffraction (XRD), scanning electron microscopy (SEM), Braunauer–Emmett–Teller (BET), thermogravimetric analysis (TGA), zeta-potential, and particle size measurement. We investigated the adsorption circumstances, such as pH, dosage of the adsorbent, and duration of adsorption. The pH value that yielded the best results was determined to be 5.0. The Fe2O3/SiO2–NH2 adsorbent with a silicate ratio of (1:2) exhibited the largest amount of adsorption capacity of 152.03 mg g−1. This can be attributed to its significantly large specific surface area of 100.1 m2 g−1, which surpasses that of other adsorbents. The adsorbent with amino functionalization demonstrated a strong affinity for Hg2+ ions due to the chemical interactions between the metal ions and the amino groups on the surface. The analysis of adsorption kinetics demonstrated that the adsorption outcomes adhere to the pseudo-second-order kinetic model. The study of adsorption isotherms revealed that the adsorption followed the Langmuir model, indicating that the adsorption of Hg2+ ions with the adsorbent occurred as a monomolecular layer adsorption process. Furthermore, the thermodynamic analyses revealed that the adsorption of Hg2+ ions using the adsorbent was characterized by a spontaneous and endothermic process. Additionally, the adsorbent has the ability to selectively extract mercury ions from a complex mixture of ions. The Fe2O3/SiO2–NH2 nanocomposite, which is loaded with metal, can be easily recovered from a water solution due to its magnetic properties. Moreover, it can be regenerated effortlessly through acid treatment. This study highlights the potential use of amino-functionalized Fe2O3/SiO2 magnetic nanoparticles as a highly efficient, reusable adsorbent for the removal of mercury ions from contaminated wastewater.
Spent lead–acid batteries have become the primary raw material for global lead production. In the current lead refining process, the tin oxidizes to slag, making its recovery problematic and expensive. This paper aims to present an innovative method for the fire refining of lead, which enables the retention of tin contained in lead from recycled lead–acid batteries. The proposed method uses aluminium scrap to remove impurities from the lead, virtually leaving all of the tin in it. The results of the conducted experiments indicate the high efficiency of the proposed method, which obtained a pure Pb-Sn alloy. This alloy is an ideal base material for the production of battery grids. This research was carried out on an industrial scale, which confirms the possibility of facile implementation of the method in almost every lead–acid battery recycling plant in the world.