The authors explore the development of paper-based electronics using carbon-based composites with a biodegradable matrix based on ethyl cellulose and dibasic ester solvent. The main focus is on screen-printing techniques for creating flexible, eco-friendly electronic devices. This research evaluates the printability with the rheological measurements, electrical properties, flexibility, and adhesion of these composites, considering various compositions, including graphene, graphite, and carbon black. The study finds that certain compositions offer sheet resistance below 1 kΩ/sq and good adhesion to paper substrates with just one layer of screen printing, demonstrating the potential for commercial applications, such as single-use electronics, flexible heaters, etc. The study also shows the impact of cyclic bending on the electrical parameters of the prepared layers. This research emphasizes the importance of the biodegradability of the matrix, contributing to the field of sustainable electronics. Overall, this study provides insights into developing environmentally friendly, flexible electronic components, highlighting the role of biodegradable materials in this evolving industry.

Rapid growth of personal electronics with concurrent research into telerehabilitation solutions discovers opportunities to redefine the future of orthopedic rehabilitation. After joint injury or operation, convalescence includes free active range of movement exercises, such as joints bending and straightening under medical supervision. Flexion detection through wearable textile sensors provides numerous potential benefits such as: (1) reduced cost; (2) continuous monitoring; (3) remote telerehabilitation; (4) gamification; and (5) detection of risk-inducing activities in daily routine. To address this issue, novel piezoresistive multi-walled carbon nanotubes/graphite/styrene–butadiene–styrene copolymer (CNT/Gr/SBS) fiber was developed. The extrusion process allowed adjustable diameter fiber production, while being a scalable, industrially adapted method of manufacturing textile electronics. Composite fibers were highly stretchable, withstanding strains up to 285%, and exhibited exceptional piezoresistive parameters with a gauge factor of 91.64 for 0–100% strain range and 2955 for the full scope. Considering the composite’s flexibility and sensitivity during a series of cyclic loading, it was concluded that developed Gr/CNT/SBS fibers were suitable for application in wearable piezoresistive sensors for telerehabilitation application.

Wearable electronics are new structures with a wide range of possible applications. This study aims to analyze the effects of hot pressing in thermal transfer of different carbon-based composites as a new application method of screen-printed electronics on textiles. Flexible heaters were screen-printed on polyethylene terephthalate PET foil with composites based on graphene, carbon black, and graphite with different wt.%, measured and then hot pressed to measure and analyze differences. Research showed that the hot pressing process in thermal transfer resulted in decreased electrical resistance, increased power, and higher maximal temperatures. Best results were achieved with composites based on 12 wt.% graphene with sheet resistance lowered by about 40% and increased power by about 110%. This study shows promise for thermal transfer and screen-printing combination as an alternative for creating flexible electronics on textiles.

In 2018, the European Parliament and Council laid down a directive about the promotion of the use of energy from renewable sources connected with the Paris Agreement, which sets a global ambition on climate change mitigation through deep and fast cuts in greenhouse gas emissions. Since then, the science world has been even more focused on the development of green technologies such as wind farms, waterpower stations, and photovoltaics as the European Union is preparing to shift to renewables-based energy systems. Each green power technology has its own problems and limitations. Nevertheless, for environmental protection, new power technologies have to be implemented in the near future as primary power sources. Described in this article is the application of aerosol jet printing in manufacture of photovoltaic cells, moving the technology boundaries further toward highly efficient, cost-effective, green power production. The research focused on utilizing aerosol jet printing technology to create finger-shaped collecting electrodes on a newly constructed, non-silicon photovoltaic cell, based on metal oxides. Three commercial nanosilver inks were investigated considering their printing parameters, printability on the specified substrate (AZO-coated glass, AZO-coated copper plate), resistivity of the cured composite, quality of the overprints, and application in photovoltaics. As a result, we obtained finger-shaped collecting electrodes with a resistivity of 3.5 µΩ∙cm and 8 µm width, which compares well with the literature.

With the increase in the popularity of wearable and integrated electronics, a proper way to manufacture electronics on textiles is needed. This study aims to analyze the effect of different parameters of the heat transfer process on the electrical and mechanical properties of flexible electronics made on textiles, presenting it as a viable method of producing such electronics. Wires made from different composites based on silver microparticles and an insulating layer were screen-printed on a release film. Then, they were transferred onto a polyester cloth using heat transfer with different parameters. Research showed that different heat transfer parameters could influence the electrical properties of screen-printed wires, changing their resistance between −15% and +150%, making it imperative to adjust those properties depending on the materials used. Changes in the settings of heat transfer also influence mechanical properties, increasing adhesion between layers at higher temperatures. This study shows the importance of tailoring heat transfer properties and the differences that these properties make.

This study explores the potential benefits of combining different printing techniques to improve the production of flexible printed sensors, which is a relevant application for modern coating and surface design. The demand for cheap, flexible, precise, and scalable sensors for wearable electronics is increasing, and printed electronics techniques have shown great potential in meeting these requirements. To achieve higher performance and synergy, the paper introduces the concept of hybrid printing of electronics by combining aerosol jet printing and screen printing. This multi-process approach allows for large-scale production with high printing precision. The study prepares hybrid connections on a flexible substrate foil for use in flexible printed sensor manufacturing. The research team tests different combinations of printed layers and annealing processes and finds that all prepared samples exhibit high durability during mechanical fatigue tests. Surface morphology, SEM images, and cross-section profiles demonstrate the high quality of printed layers. The lowest resistance among the tested hybrid connections obtained was 1.47 Ω. The study’s findings show that the hybrid printing approach offers a novel and promising solution for the future production of flexible sensors. Overall, this research represents an interdisciplinary approach to modern coating and surface design that addresses the need for improved production of wearable electronics. By combining different printing techniques, the study demonstrates the potential for achieving high-volume production, miniaturization, and high precision, which are essential for the ever-growing market of wearable sensors.