In this study, a low-air temperature sludge drying system was constructed and the effects of temperature and relative humidity on the characteristics of the system were investigated. The results showed that the drying rate of sludge increased with an increase in air temperature and a decrease in the air’s relative humidity. The influence of temperature on the average drying rate exhibited an approximate quadratic distribution, while the influence of relative humidity on the average drying rate exhibited an almost linear distribution. The relationship equations of the average drying rate, temperature, and humidity were summarized and compared with the experimental results, and the maximum relative error was 7.6375%. By comparing the experimental results with the commonly used thin-layer drying models, it was found that the sludge drying characteristics were more consistent with the Midilli model. Based on the relevant parameters of the Midilli model, the relationship between the segmented drying moisture content and the average drying rate was proposed, and the empirical formula of the drying rate and MR under different conditions was fitted.

In addition to chemical factors, physical conditions also play a key role in the growth of microalgae. In this study, solid sediment in rivers was simulated by pure quartz sand with different particle sizes and the physical effects of disturbance rate, solid–liquid ratio and particle size on the growth of Chlorella vulgaris (C. vulgaris) were investigated through orthogonal analysis and response surface methodology (RSM) during co-cultivation of C. vulgaris and sediment. The result of ANOVA in orthogonal analysis showed that the effect ability of a single factor on biomass can be ranked as disturbance rate > particle size > solid–liquid ratio, 100 r/min disturbance rate and 30–40 M particle size are the most significant at the 0.05 level. Furthermore, the specific growth rate can reach 0.25/d and 0.27/d, respectively. With the growth of C. vulgaris, the pH of the solution reached a maximum of 10.7 in a week. The results from the RSM showed that strong interactions are reflected in the combinations of disturbance rate and solid–liquid ratio, and disturbance rate and particle size. Ramp desirability of the biomass indicates that the optimum levels of the three variables are 105 r/min disturbance rate, 0.117 g/mL solid–liquid ratio and 30–40 M particle size. In this case, the biomass can grow seven times in a week with 0.27/d specific growth rate and a pH value of 7–10.4. This study shows that the growth of C. vulgaris can be regulated by changing physical conditions simultaneously, and the optimization of physical conditions can be applied to biomass production, algae prediction and acid water treatment in rivers, lakes and reservoirs.

Based on the sludge mass transfer flux model, this paper conducts a simulation study on the drying characteristics of sludge under low-temperature environment and compares it with the previous experimental results. It is found that when the sludge moisture content is low, the change of its drying curve is basically consistent with the experimental results, but there is a large error when the sludge moisture content is 0.4–0.6. In order to better simulate sludge drying characteristics, a model of cracking and shrinkage coefficients based on sludge moisture content is proposed, and the effective diffusion coefficient and mass transfer coefficient are modified. The maximum error between simulation and experiment is reduced to 23.78%. Based on this model, the sludge drying mechanism was studied. It was found that heat transfer and diffusion played a major role in the initial stage of sludge drying, and diffusion played a major role in sludge drying 30 min later.