In this study, a low-air temperature sludge drying system was constructed and the effects of temperature and relative humidity on the characteristics of the system were investigated. The results showed that the drying rate of sludge increased with an increase in air temperature and a decrease in the air’s relative humidity. The influence of temperature on the average drying rate exhibited an approximate quadratic distribution, while the influence of relative humidity on the average drying rate exhibited an almost linear distribution. The relationship equations of the average drying rate, temperature, and humidity were summarized and compared with the experimental results, and the maximum relative error was 7.6375%. By comparing the experimental results with the commonly used thin-layer drying models, it was found that the sludge drying characteristics were more consistent with the Midilli model. Based on the relevant parameters of the Midilli model, the relationship between the segmented drying moisture content and the average drying rate was proposed, and the empirical formula of the drying rate and MR under different conditions was fitted.

To improve thermal insulation, microencapsulated phase change materials (micro-PCMs), expandable graphite (EG), and ammonium polyphosphate (APP) were introduced into polyurethane foam (PUF) to enhance the thermal stability and improve the thermal insulation behavior. The morphology of the PUF and micro-PCM was studied using a scanning electronic microscope (SEM), while the thermophysical properties of the PUF were investigated using a hot disk thermal constants analyzer and differential scanning calorimetry (DSC). The thermal stability of the PUF was investigated by thermogravimetric analysis (TGA), and the gas products volatilized from the PUF were analyzed by thermogravimetric analysis coupled with Fourier transform infrared spectrometry (TGA-FTIR). The results revealed that the thermal conductivities of the PUF were reduced because micro-PCM is effective in absorbing energy, showing that the PUF functions not only as a thermal insulation material but also as a heat sink for energy absorption. Moreover, the EG and APP were found to be effective in improving the thermal stabilities of the PUF, and the optimized formulation among EG, APP, and micro-PCMs in the PUF showed a significant synergistic effect.