Microstructures, elemental partition behavior, phase stabilities and mechanical properties of Nb- and W-containing Co-V-Ti-based superalloys were investigated. Elemental partition coefficients (K_X = C_γ’/C_γ) of Nb and W in Co-V-Ti-based superalloys are 2.07 and 1.10, respectively. The γ’ solvus temperatures are determined as 1023 °C, 1055 °C and 1035 °C in Co-12V-4Ti, Co-10V-4Ti-2Nb and Co-10V-4Ti-2W alloys, which are higher than those of Co-9Al-9W alloy (1000 °C). The mass densities of quaternary Co-10V-4Ti-2Nb and Co-10V-4Ti-2W alloys are about 8.31 and 8.50 g·cm⁻³, respectively, which are 15% lower than Co-Al-W-based superalloys (9.8 g·cm⁻³). All examined alloys exhibit an anomalous positive dependence on temperature rising from 600 to 750 °C. Strengths of all examined alloys are higher than those of MarM509 (traditional Cobalt-based superalloy) and Co-9Al-9W at all temperatures that we investigated. The maximum flow stress of Co-V-Ti-Nb alloy is about 638 MPa at 750 °C while that of Co-V-Ti-W alloy is about 588 MPa at 700 °C.

The grain growth behavior in a typical Ni-based superalloy was investigated using isothermal heat treatment experiments over a holding temperature range of 1353–1473 K. The experimental results showed that the grain structure continuously coarsened as the holding time and holding temperature increased during heat treatment. A classical parabolic grain growth model was used to explore the mechanism of grain growth under experimental conditions. The grain growth exponent was found to be slightly above 2. This indicates that the current grain growth in the studied superalloy is mainly governed by grain boundary migration with a minor pinning effect from the precipitates. Then, the grain growth in the studied superalloy during isothermal heat treatment was modelled by a cellular automaton (CA) with deterministic state switch rules. The microscale kinetics of grain growth is described by the correlation between the moving velocity and curvature of the grain boundary. The local grain boundary curvature is well evaluated by a template disk method. The grain boundary mobility was found to increase with increasing temperature. The relationship between the grain boundary mobility and temperature has been established. The developed CA model is capable of capturing the dependence of the grain size on the holding time under different holding temperatures.

Laser additive manufacturing offers significant advantages for fabricating and repairing complex components. However, the complex solidification and remelting processes in nickel-based superalloys for additive manufacturing can introduce defects such as voids and cracks. Therefore, process parameters are crucial, as they significantly impact solidification and remelting, thereby affecting defect formation. In this study, laser-directed energy deposition was employed to evaluate the effects of our key process parameters on the formation of voids and cracks in a novel superalloy. The findings reveal that laser power and linear energy density significantly influence the void content and crack density. However, the influence of other process parameters on defect formation is relatively minimal. The optimal parameter space is characterized by a laser power range of 600~700 W, a linear energy density range of 60~90 J/mm and a powder feeding rate of 0.7~0.8 rpm. Moreover, the precipitation of fine MC-type carbides near the dendrites and grain-boundary misorientations within the range of 31~42° are associated with a higher propensity for crack formation. These insights provide a valuable reference for controlling the process parameters and understanding the cracking mechanisms in laser additive manufacturing of superalloys.

This study systematically investigated the microstructural evolution and mechanical properties of GH4780 superalloy under various solution treatment conditions. Experimental results reveal a strong temperature dependence of grain growth kinetics, with the average grain diameter increasing from approximately 20 μm to 194 μm as the solution temperature rises from 1020 °C to 1110 °C. Mechanical testing demonstrates that grain coarsening reduces the yield strength by 19% at room temperature (from 920 MPa to 743 MPa) and by 9.5% at 760 °C (from 707 MPa to 640 MPa), primarily due to decreased grain boundary density and enhanced dislocation mobility. High-temperature deformation mechanisms were characterized, showing that the reduced grain boundary area facilitates dislocation motion while compromising strength. Furthermore, a grain growth kinetic model was developed, providing a quantitative prediction of microstructural evolution. These findings offer significant guidance for improving the high-temperature performance of GH4780 superalloy by optimizing heat treatment processes.