This study examined micronized polyurethane residues as a reinforcing filler in elastomeric composites made from natural rubber (NR) and styrene–butadiene rubber (SBR). Due to growing environmental concerns, this research aimed to find sustainable alternatives to synthetic materials. The results indicated that adding micronized polyurethane improved the mechanical properties of the composites, reinforcing the polymer matrix and increasing the cross-link density as a barrier against solvents. The composites met the requirements for industrial applications, though; at 40 phr of polyurethane filler, material deformation was reduced, indicating saturation. FTIR analysis confirmed the homogeneity of the materials without chemical reactions, while electron microscopy revealed an increase in the number of particles and irregularities with the filler. The composite with 10 phr showed a lower volume loss in abrasion resistance, meeting the standards for soles. The composite with 30 phr of polyurethane achieved the best results without the filler’s saturation and met the footwear industry’s requirements. The results show the potential for sustainable practices in industry using this elastomeric blend.
1 May 2024 in Journal of Materials Research and Technology
In this work investigated the possibility of applying a superficial treatment to ultra-fine calcium carbonate aiming to improve its interaction with the polymer chains of natural rubber so it does not act just as a filler. Commercial processes commonly use 40 phr of Silica as reinforcement filler. Here, we have evaluated the partial replacement of Silica by two types of calcium carbonate into hybrid natural rubber composites, untreated ultra-fine calcium carbonate and with ultra-fine calcium carbonate treated with 2% Chartwell C-515.71HR®. We added calcium carbonate fillers to the composite mixtures (as replacements for commercial silica treated with silane) and studied their influence on the vulcanization process. According to our findings, between 25% and 75% of the silica can be replaced with treated calcium carbonate, and up to 30 parts of CaCO3 can be combined with 100 parts of NR without compromising the properties of the polymer matrix (NR), which generates economic advantages for this industry. Treated calcium carbonate was able to link the inorganic and organic parts of the composite due to its bifunctionality; hence, it can be used as a filler to partially replace silica in hybrid NR composites.
The growing demand for clean energy has driven the expansion of photovoltaic solar energy, leading to an increase in the number of installed solar panels. However, the improper disposal of solar panels can result in negative environmental impacts. Therefore, the recycling of photovoltaic panels emerges as a critical alternative to mitigate these effects. This review article aims to present the currently available solar panel recycling techniques and discuss the challenges and future perspectives of this practice. The methodology was based on searches in the Scopus, Web of Science, and Google Scholar databases to identify relevant articles on solar panel recycling. The findings highlight the necessity of combining mechanical methods with chemical and physical processes to achieve high-quality recycled materials. Furthermore, the study emphasizes the importance of implementing public policies and raising societal awareness about the significance of solar panel recycling to make this practice more widespread and effective.
This study presents, for the first time, a systematic investigation of the use of micronized post-consumer silica gel as a reinforcing filler in natural rubber composites, in direct comparison with commercial silicas. Thirteen formulations were prepared using three types of silica (recycled, Copasil, and ZC-185P) and three coupling agents (TESPT, VTMO, and Chartwell C-515.71HR®). The recycled silica exhibited high purity (97.33% Si) and irregular morphology but resulted in lower crosslink density (0.47–0.59 × 10−4 mol·cm−3) and inferior mechanical performance, with tensile strength up to 7.9 MPa and high abrasion loss (878–888 mm3). In contrast, ZC-185P silica combined with TESPT achieved the best results, with a tensile strength of 18.5 MPa, tear resistance of 99.36 N·mm−1, and minimum abrasion loss of 170 mm3. Although less efficient in reinforcement, composites containing recycled silica were successfully applied in the production of a functional rubber mat, demonstrating their practical viability. The results confirm the potential for valorization of spent silica gel as an alternative raw material for sustainable composites, contributing to the circular economy.