This paper describes the combined detection of coating and rust damages on painted metal structures through the multiclass image segmentation technique. Our prior works were focused solely on the localization of rust damages and rust segmentation under different ambient conditions (different lighting conditions, presence of shadows, low background/object color contrast). This paper method proposes three types of damages: coating crack, coating flaking, and rust damage. Background, paint flaking, and rust damage are objects that can be separated in RGB color-space alone. For their preliminary classification SVM is used. As for paint cracks, color features are insufficient for separating it from other defect types as they overlap with the other three classes in RGB color space. For preliminary paint crack segmentation we use the valley detection approach, which analyses the shape of defects. A multiclass level-set approach with a developed penalty term is used as a framework for the advanced final damage segmentation stage. Model training and accuracy assessment are fulfilled on the created dataset, which contains input images of corresponding defects with respective ground truth data provided by the expert. A quantitative analysis of the accuracy of the proposed approach is provided. The efficiency of the approach is demonstrated on authentic images of coated surfaces.

The micro- and macroscopic fatigue crack growth (FCG) rates of a wide class of structural materials were analyzed and it was concluded that both rates coincide either during high-temperature tests or at high stress intensity factor (SIF) values. Their coincidence requires a high level of cyclic deformation of the metal along the entire crack front as a necessary condition for the formation of fatigue striations (FS). Based on the analysis of digital fractographic images of the fatigue fracture surfaces, a method for the quantitative assessment of the spacing of FS has been developed. The method includes the detection of FS by binarization of the image based on the principle of local minima, rotation of the highlighted fragments of the image using the Hough transform, and the calculation of the distances between continuous lines. The method was tested on 34KhN3M steel in the initial state and after long-term operation (~3 × 10⁵ h) in the rotor disk of a steam turbine at a thermal power plant (TPP). Good agreement was confirmed between FCG rates (both macro and microscopic, determined manually or using digital imaging techniques) at high SIF ranges and their noticeable discrepancy at low SIF ranges. Possible reasons for the discrepancy between the micro- and macroscopic FCG rates at low values of the SIF are analyzed. It has also been noted that FS is easier to detect on the fracture surface of degraded steel. Hydrogen embrittlement of steel during operation promotes secondary cracking along the FS, making them easier to detect and quantify. It is shown that the invariable value of the microscopic FCG rate at a low SIF range in the operated steel is lower than observable for the steel in the initial state. Secondary cracking of the operated steel may have contributed to the formation of a typical FS pattern along the entire crack front at a lower FCG rate than in unoperated steel.

The problem of segmentation of rusted areas on painted construction surfaces is analyzed. The percentage of rust on the painted coatings can be calculated using methods of digital image processing. Segmentation based on HSV color model is proposed. The basic model of single scale retinex was applied to saturation component for equalization of luminosity, as illumination can have significant influence on the segmentation result. The next step is application of ICM method. The results of segmentation demonstrate that the proposed approach can be effectively used for rust estimation.

The problem for assessing the degree of rusting is considered. The rust percentage on the coatings can be objectively computed using digital image processing methods. As illumination can significantly influence on the result of segmentation the basic model of single scale retinex is analyzed for luminosity equalization. It is shown that this model is based on the usage of local contrast inversion. The parametric model of luminosity equalization is built. It is based on logarithmic transformation of inversion of weighted contrast. After this preliminary rust image processing the global thresholding is applied. Percentage of segmented rusted area is used for designating the degree of rusting.