Polyurethane (PU) grouting material has been widely utilized to control water inrush in mining fields. However, the application has been limited by its high cost and poor flame retardancy. Here, we use the fly ash (FA), a waste from coal of the iron-making industry and power plants, as a partial replacement of conventional filler in PU grouting materials to reduce the production cost and the environmental pollution of FA. The surface-modified FA-filled PU (PU/FA) composites were prepared by room-temperature curing. The effects of FA contents (φ) on the structure, foaming behavior, thermal stability, mechanical properties, hydrophobic properties, and flammability of PU grouting materials were examined. Results showed that the higher the φ, the more porous the PU/FA composites are, resulting in a lower density and lower mechanical properties. The relationship between the compression modulus E and the density ρ of the PU/FA composites was E ∝ ρ^1.3. In addition, the surface-modified FA improved the compatibility between the hard and soft segment of PU in the PU/FA composite, giving the composites enhanced thermal stability, high hydrophobicity, and flammability resistance.

Biological soft tissues are intrinsically viscoelastic materials which play a significant role in affecting the activity of cells. As potential artificial alternatives, double-network (DN) gels, however, are pure elastic and mechanically time independent. The viscoelasticization of DN gels is an urgent challenge in enabling DN gels to be used for advanced development of biomaterial applications. Herein, we demonstrate a simple approach to regulate the viscoelasticity of tough double-network (DN) hydrogels by forming sulfonate–metal coordination. Owing to the dynamic nature of the coordination bonds, the resultant hydrogels possess highly viscoelastic, mechanical time-dependent, and self-recovery properties. Rheological measurements are performed to investigate the linear dynamic mechanical behavior at small strains. The tensile tests and cyclic tensile tests are also systematically performed to evaluate the rate-dependent large deformation mechanical behaviors and energy dissipation behaviors of various ion-loaded DN hydrogels. It has been revealed based on the systematic analysis that robust strong sulfonate–Zr⁴⁺ coordination interactions not only serve as dynamic crosslinks imparting viscoelastic rate-dependent mechanical performances, but also strongly affect the relative strength of the first PAMPS network, thereby increasing the yielding stress σ_y and the fracture stress at break σ_b and reducing the stretch ratio at break λ_b. It is envisioned that the viscoelasticization of DN gels enables versatile applications in the biomedical and engineering fields.

In recent years, buried bellows have often had safety accidents such as pipeline bursts and ground subsidence due to the lack of adequate mechanical properties and other quality problems. In order to improve the mechanical properties of bellows, fly ash (FA) was used as a reinforced filler in high density polyethylene (HDPE) to develop composites. The FA was surface treated with a silane coupling agent and HDPE-g-maleic anhydride was used as compatibilizer. Dumbbell-shaped samples were prepared via extrusion blending and injection molding. The cross-section morphology, thermal stability and mechanical properties of the composites were studied. It was observed that when 10% modified FA and 5% compatibilizer were added to HDPE, the tensile yield strength and tensile breaking strength of the composites were nearly 30.2% and 40.4% higher than those of pure HDPE, respectively, and the Young’s modulus could reach 1451.07 MPa. In addition, the ring stiffness of the bellows was analyzed using finite element analysis. Compared with a same-diameter bellows fabricated from common commercially available materials, the ring stiffness increased by nearly 23%. The preparation method of FA/HDPE is simple, efficient, and low-cost. It is of great significance for the popularization of high-performance bellows and the high value-added utilization of FA.

Due to the extremely inert surface of polyester (PET) fabric, a toxic and traditional resorcinol-formaldehyde-latex (RFL) dipping solution is always necessary in the rubber composite industry. Unfortunately, other effective methods for fabric surface treatment are in urgent need to improve the poor bonding interface between the fabric and the rubber matrix. In our study, a facile way to modify PET fabric was developed. Specifically, the fabric was treated by an alkaline solution and a coupling agent with magnetic agitation. Afterwards, the treated fabric/rubber composites were prepared through a co-vulcanization process. Attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), and thermogravimetric analysis (TGA) were used to characterize the surface chemical composition of the modified fabrics. The adhesion behavior was analyzed by the peel test. The results showed that the fabric surface was successfully grafted with a coupling agent, and the peel strength reached 9.8 N/mm after KH550 treatment, which was an increase if 32% compared with that of the original fabric/rubber composite. In addition, the vulcanization rate and interfacial fracture mechanism are also researched.