The traditional construction technology not only has environmental friendly problems such as noise and dust but also has resource-saving problems such as large template quantity and low construction accuracy. In addition, the traditional construction technology has an insurmountable technical bottleneck in the construction of special-shaped buildings. Building 3D printing technology can effectively overcome many problems existing in traditional construction technology and provide unlimited possibilities for the construction of special-shaped buildings. Concrete 3D printing technology is one of the most important technical categories of building 3D printing. In this study, the research status and progress of concrete 3D technology were reviewed from the aspects of equipment system, materials, defect control, and application scenarios. On this basis, the development foreground was prospected.
The microstructure evolution of a Mg–Gd–Y alloy was studied using uniaxial tension combined with an electron backscatter diffraction technique. The results show that large amounts of slip transfer phenomena can be observed around the grain–boundary area after tension, and the activation of these slips depends largely on the misorientation of grain boundaries. The Mg–Gd–Y alloy shows almost randomized grain–boundary misorientation, but transferred slip traces were preferred at boundaries with misorientation around the [0001] axis between 0–30°. Theoretically, materials with a higher fraction of slip transfer at the grain–boundary area would improve the ductility. Upon comparing the two groups of magnesium alloy with different grain–boundary misorientation distributions, the one with more grain boundaries favored for slip transfer achieved higher elongation during a tension test. Therefore, in addition to weakening the texture, adjusting the misorientation of the grain boundaries appears to be a new method to improve the ductility of magnesium alloys.
As an important energy conversion mechanism, centrifugal compressors play an important role in the national economy. The blade is one of the most critical components of the compressor. Damaged blades contain extremely high added value for remanufacturing. Thus, remanufacturing research on damaged and retired impeller/blade is getting more and more attention. Laser additive and milling subtractive composite remanufacturing technology is an effective means to achieve metal parts remanufacturing. In this paper, an advanced methodology for the remanufacturing of complex geometry and expensive components via reverse engineering, free-form surface modeling, laser additive repaired and machining is presented. The approach involves the integration of 3D non-contact digitization to obtain the point cloud data of damaged parts, adaptive free-form surface reconstruction to get the digital model of damage location, and laser additive manufacturing process containing slicing and path planning and subsequent multi-axis milling operation. The methodology has been successfully implemented on thin-curved centrifugal compressor blades. The results have shown that the composite remanufacturing method is an effective solution to realize the remanufacturing of damaged blades, and can be applied to the remanufacturing of other complicated parts.
Adding rare earth elements to magnesium alloys is an effective way to improve their wear resistance. However, the effect achieved is closely related to the friction condition. In this paper, two different types of welding wires, AZ91 magnesium alloy and AZ91 + gadolinium (Gd), were used for surface welding. Dry sliding friction and wear experiments were performed on the surfacing alloys using the pin-on-disc test. The effects of Gd addition on the wear resistance and wear mechanism of the alloy were systematically studied under low to high loads. The results show that as the load increases, the friction coefficient of the surfacing AZ91 alloy gradually decreases as the wear rate increases. A mild–severe wear transition occurred at 100 N. The addition of Gd only slightly increased the wear rate under a load of 15 N. The wear rate was significantly decreased with loads in the range of 30 to 100 N and mild–severe wear transition was avoided. The influence of both Gd addition and load on the wear mechanism were considered. The overall wear resistance of the surfacing magnesium alloy was determined.
Cylindrical microlens array (CMA) is applied widely in imaging, sensing, and laser machining fields. Among the many techniques for machining CMA, moulding is considered a mass-production method with low-cost and good accuracy. Aimed at the present problems in the machining of CMA moulds, which include low processing efficiency and the prediction of the surface topography, this paper focused on the fabrication of CMA on RB-SiC moulds by precision grinding with micro-abrasive water jet (MAWJ) textured diamond wheels. The combined rough–fine grinding strategy for ceramic mould materials was proposed. The grinding experiments of CMA were carried out. The ultra-precision grinding method was optimized to obtain high shape accuracy and a high-quality surface of RB-SiC moulds. It was found that by using MAWJ-textured diamond wheels, the profile error in the peak-to-valley value (PV) of the CMA moulds can be further reduced to 6.7 μm by using the combined rough–fine strategy grinding process.
Additive Manufacturing (AM) has become increasingly common, and its use in various industries is increasing. However, the microstructure, friction and wear performance of metals made by AM, such as the inexpensive and relatively good-performing iron-chromium alloys, require further investigation. Generally, adding rare earth elements can effectively improve the performance of AM alloys, such as tensile strength, wear resistance, corrosion resistance, creep resistance, etc. This work aims to study the variation of microstructure, friction and wear properties of laser additive manufacturing processed iron-chromium alloys after adding different mass fractions of La2O3. The observations obtained by scanning electron microscopy showed that, with the addition of La2O3, the microstructure of AM alloy becomes more uniform and the grains are significantly refined. It is found by friction test that the running-in period is significantly shortened after the addition of La2O3. The coefficient of friction is reduced to a minimum of 0.68. Compared with AM alloys without La2O3, the wear rate of AM alloys with La2O3 is significantly reduced, with a maximum reduction of 38%. Using an optical microscope to observe the surface morphology of the wear scar, it is found that, after adding rare earth oxide, the wear mechanisms changed from adhesive wear and abrasive wear to abrasive wear, with the spalling of hard particles at the same time.