The concept of sustainability and the utilization of renewable bio-based sources have gained prominent attention in the construction industry. Material selection in construction plays a significant role in design and manufacturing process of sustainable building construction. Several studies are being carried out worldwide to investigate the potential use of natural fibres as reinforcement in concrete with its noticeable environmental benefits and mechanical properties. 3D printed concrete (3DPC) is another emerging technology, which has been under-developed for the past decade. The integration of reinforcement is one of the major challenges in the application of this new technology in real-life scenario. Presently, artificial fibres have been used as a reinforcement material for this special printable concrete mixture. However, natural fibre composites have received significant attention by many 3DPC constructions due to their lightweight energy conservation and environmentally friendly nature. These benchmarking characteristics unlock the wider area of natural fibres into the composite sector and challenge the substitution of artificial fibres. Hence, this paper presents a comprehensive review on the current practice and advantages of natural fibres in conventional concrete construction. Subsequently, with a view to the future efficient 3DPC construction, the potentials of natural fibres such as eco-friendly, higher impact, thermal, structural, and fire performance over the artificial fibres were highlighted, and their applicability in 3DPC as composites was recommended.

Three-dimensional-printed concrete (3DPC), which is also termed as digital fabrication of concrete, offers potential development towards a sustainable built environment. This novel technique clearly reveals its development towards construction application with various global achievements, including structures such as bridges, houses, office buildings, and emergency shelters. However, despite the enormous efforts of academia and industry in the recent past, the application of the 3DPC method is still challenging, as existing knowledge about its performance is limited. The construction industry and building sectors have a significant share of the total energy consumed globally, and building thermal efficiency has become one of the main driving forces within the industry. Hence, it is important to study the thermal energy performance of the structures developed using the innovative 3DPC technique. Thermal characterization of walls is fundamental for the assessment of the energy performance, and thermal insulation plays an important role in performance enhancements. Therefore, in this study, different wall configurations were examined, and the conclusions were drawn based on their relative energy performance. The thermal performance of 32 different 3DPC wall configurations with and without cavity insulation were traced using validated finite element models by measuring the thermal transmittance value (U-value). Our study found that the considered 3DPC cavity walls had a low energy performance, as the U-values did not satisfy the standard regulations. Thus, their performance was improved with cavity insulation. The simulation resulted in a minimum thermal transmittance value of 0.34 W/m²·K. Additionally, a suitable equation was proposed to find the U-values of 100 mm-thick cavity wall panels with different configurations. Furthermore, this study highlights the importance of analytical and experimental solutions as an outline for further research

Modular Building Systems (MBS) offer numerous benefits in terms of productivity, sustainability and safety. Therefore, MBSs are considered as a viable option to sort out the housing crisis in Britain as well as to drive Britain towards sustainable construction. Development in materials, manufacturing techniques, connection types and structural designs with respect to offsite construction is essential to achieve sustainable goals. Recent advancements in steel manufacturing, including Cold-Formed Steel (CFS), have showed potential benefits in structural performance compared to concrete and timber. Meanwhile, research was conducted to enhance the structural capacities of CFS sections by introducing different cross-sections, composite sections and techniques including optimization. Built-up sections were developed by connecting more than one channel section, and various research studies were conducted to assess their structural performances. However, sustainable performance of built-up sections in modular constructions is still unknown. Hence, this paper intends to develop an MBS using built-up sections for better sustainable performance. Literature review was carried out on the sustainability benefits of MBSs in terms of economic, environmental and social aspects. In addition to that, numerical analysis was performed to investigate the flexural capacity of built-up sections with different screw arrangements to address the sustainable aspects of modular construction by introducing novel sections. The numerical description, results and validations are also stated. Numerical results revealed that flexural capacities of built-up sections are improved up to 156% than those of single sections. Finally, the utilization of built-up sections in modular construction with sustainability enhancement is addressed and illustrated in a conceptual diagram.

3D Printed Concrete (3DPC) technology is currently evolving with high demand amongst researches and the integration of modular building system (MBS) with this technology would provide a sustainable solution to modern construction challenges. The use of lightweight concrete in such innovative construction methods offers lightweight structures with better heat and sound insulation compared to normal weight concrete. It is worth noting that fire and energy performance has become central to building design. However, there are limited research studies on the combined thermal energy and fire performance of 3DPC walls. Therefore, this study investigates fire performance of 20 numbers of varying 3DPC wall configurations using validated finite element models under standard fire conditions. The fire performance analysis demonstrated that 3DPC non-load bearing cavity walls have substantial resistance under standard fire load and its performance can be further improved with Rockwool insulation. There is significant improvement in terms of fire performance when the thickness of the walls increases in a parallel row manner. Previous thermal energy investigation also showed a lower U-value for increased thickness of similar 3DPC walls. This research concludes with a proposal of using 3DPC wall with Rockwool insulation for amplified combined thermal energy and fire performance to be used in MBS.

Large-scale additive manufacturing (AM), also known as 3D concrete printing, is becoming well-recognized and, therefore, has gained intensive research attention. However, this technology requires appropriate specifications and standard guidelines. Furthermore, the performance of printable concrete in elevated temperature circumstances has not yet been explored extensively. Hence, the authors believe that there is a demand for a set of standardized findings obtained with the support of experiments and numerical modelling of the fire performance of 3D-printed concrete structural elements. In general, fire experiments and simulations focus on ISO 834 standard fire. However, this may not simulate the real fire behaviour of 3D-printed concrete walls. With the aim of bridging this knowledge disparity, this article presents an analysis of the fire performance of 3D-printed concrete walls with biomimetic hollow cross sections exposed to realistic individual fire circumstances. The fire performance of the non-load-bearing 3D-printed concrete wall was identified by developing a suitable numerical heat transfer model. The legitimacy of the developed numerical model was proved by comparing the time–temperature changes with existing results derived from fire experiments on 3D-printed concrete walls. A parametric study of 96 numerical models was consequently performed and included different 3D-printed concrete wall configurations under four fire curves (standard, prolonged, rapid, and hydrocarbon fire). Moreover, 3D-printed concrete walls and mineral wool cavity infilled wall panels showed enhanced fire performance. Moreover, the cellular structures demonstrated superior insulation fire ratings compared to the other configurations.