The textile wet processing industry is considered a notorious polluter due to its widespread use of natural resources without proper replenishment. Bangladesh is one of the largest producers of textile products in the World, and therefore, it is vulnerable to environmental degradation. Bangladesh is predominantly a cotton processing country; therefore, reactive dyes are commonly used, and the dye combination is very water and chemical-intensive. There is a scarcity of information on the consumption of water, textile dyes and the generation of wastewater in the textile sector. Thus, this study aimed to estimate the amount of water use, wastewater generation, and chemical use in textile wet processing units. Therefore, a face-to-face in-depth questionnaire-based survey was conducted in 18 textile wet processing factories, including knit composite, knit dyeing, yarn dyeing, denim dyeing, and knit and yarn dyeing. The average specific groundwater consumption to process 1 Kg of textile materials was 164 L/Kg (SD ~ 81.8); dyehouse water was136 L/Kg (SD ~ 70.6), while corresponding wastewater was 119 L/Kg (SD ~ 73.0). This high consumption of groundwater is directly linked to the depletion of groundwater in the region, where textile industries are situated and also, causes water pollution through wastewater generation. The water used in the dyehouse water was usually soft water and found to be in a range of 68% to 100% that of groundwater extracted. For chemical use, a factory used 449 g of chemicals to process 1 Kg of textile materials, in which the most widely used chemicals were inorganic and basic chemical in nature. However, the chemical use varied from 152 g/Kg to 705 g/Kg of textile production. The total chemical consumption ranged from 954 tons to 4,525 tons a year. More than 50% of the wastewater treatment plants were biological, a quarter of combination and physico-chemical and biological, and the rest were chemical treatment plants in this study. Even though this study may not represent the whole textile wet processing industry of Bangladesh, however, This study provides baseline information on water and chemical consumption and wastewater generation. Our findings would be helpful for policy makers and researchers to identify transformative challenges required at the national level.

This paper provides a review of recent studies on the weave factor along with the effect of weave parameters and particularly the weave structure on various properties of woven fabric. The weave structure can be considered as one of the prime parameters that contributes to the dominant physical and qualitative properties of the woven fabric. This study analyzed not only the parameters that significantly influence the properties of the woven fabric, but also the weave factors for the estimation of the weave that were proposed by earlier scientists. This review paper highlights the impact of weave structure on the physical and mechanical, thermo-physiological and comfort properties, and some special application properties of woven fabrics. This work seeks to serve as a future reference for related research.

Jute is a ligno-cellulosic natural fiber that ranks second in terms of the volume of cellulosic fibers and is extensively utilized for technical textile applications. The goal of this study is to determine the flame-retardance (FR) properties of pure Jute and Jute-Cotton fabrics treated with Pyrovatex CP New at concentrations of 90% (owf), M:L: 1:7. Both fabrics exhibited a substantial improvement in flame-retardancy. After the ignition period, the recorded flame spread time in both FR treated fabrics was zero seconds; whereas for untreated Jute and Jute-Cotton fabrics, the flame spread time was measured 21 s and 28 s, respectively, to burn their entire length (15 cm). Within these flame-spread times, the length of the char was 2.1 cm and 2.57 cm in the Jute and Jute-Cotton fabrics, respectively. After FR finishing, on both fabrics in the warp and weft directions, the physico-mechanical properties significantly decreased. The deposition of flame-retardant finishes on the fabric surface was determined by Scanning Electron Microscope (SEM) images. According to Fourier Transform Infra-Red Spectroscopy (FTIR) analysis, the flame-retardant chemical had no effect on the inherent properties of the fibers. Thermogravimetric analysis (TGA) analysis revealed that FR treated fabrics had early degradation, resulting in the formation of more char than in the untreated samples. After FR treatment, both fabrics showed a significant improvement in residual mass (more than 50%). Although the formaldehyde content observed in the FR treated samples was significantly greater, it was still within the permitted limit formaldehyde content in textiles intended for outerwear and not worn next to the skin. The results of this investigation demonstrate the potential use of Pyrovatex CP New in jute-based materials.

Jute is an inherent lignocellulosic fiber, consisting of hemicellulose, α-cellulose, and lignin. Industrial ventilation, automotive composites, upholstery, carpets, military uniforms, hospital furnishings, and curtains necessitate the integration of flame-retardance properties into jute fibers. In this investigation, seven weave-structured jute fabrics were treated using an organophosphorus-based flame-retardant (FR) chemical (ITOFLAM CPN) and a crosslinking agent (KNITTEX CHN) by the pad–dry–cure method. The thermal stability, degradation and pyrolysis behavior of jute was measured using a thermogravimetric analyzer (TGA). Surface morphology and element distribution were scrutinized utilizing a scanning electron microscope (SEM) and an energy-dispersive spectrometer (EDS). The ATR-FTIR (Attenuated Total Reflection-Fourier Transform Infrared Spectrometer) technique has been employed for analyzing the composition of chemicals in the jute fabrics. According to the protocols specified in ISO 14184-1, free formaldehyde detection was carried out on the jute fabrics. The flame-retardance property was significantly improved on all of the jute fabrics after FR treatment. FTIR and SEM-EDS studies revealed the presence of FR chemical deposition on the surface of the jute fabrics. TGA analysis indicated that the fabrics treated with FR exhibited premature degradation, leading to the generation of more char compared to untreated samples. The jute fabrics specifically demonstrated a notable enhancement in residual mass, exceeding 50% after FR treatment. However, it is noteworthy that the FR-treated fabrics exhibited an elevated level of free formaldehyde content, surpassing the permissible limit of formaldehyde in textiles intended for direct skin contact. The residual mass loss percentage after ten washes of FR-treated fabrics remained in a range from 32% to 36%. Twill weave designed fabrics (FRD4 and FRD5) clearly showed a lower thermal degradation temperature than the other weaves used in this study.

Polyamide 6,6 (PA 6,6) fiber is amongst the most substantial chemical fibers useful in a wide range of apparel and industrial applications. Overlooking the benefits, the poor hydrophilic nature of this fiber cause wet processing crucial and unsatisfactory ease of wearing for clothing. In this work, the surface modification of PA 6,6 fiber were studied by using Subtilisin and Alkali (NaOH). The effects of modification were investigated, including amino group determination by wool reactive dyeing, the surface morphology and chemical analysis by Scanning Electron Microscopy-Energy Dispersive Spectrometer (SEM-EDS) and Attenuated Infra-Red (ATR-IR). The dye-bath exhaustion and color strength results confirmed the increased amount of amino groups formed after modifications. The increased oxygen content in SEM-EDS results indicates the possible formation of carboxyl group after modifications. Generally, both Subtilisin and alkali treatments resulted in improvement of hydrophilicity and other properties of PA 6,6 fabrics; although Subtilisin treatment considered as clean and eco-friendly treatment in regards of environmental matters.

In the present work, seven different weave-structured jute fabrics were treated using an organophosphorus-based flame-retardant (FR) chemical (ITOFLAM CPN) along with a cross-linking agent (KNITTEX CHN) by the pad–dry–cure method. The flammability properties were determined by vertical and horizontal flammability tests and limiting oxygen index (LOI). The flame-spread and after-glow time in the vertical flammability test were calculated to be zero seconds on the FR-treated fabrics while the untreated fabrics were completely burnt. The burn rate in the horizontal flammability test is also measured at zero seconds on the FR-treated fabrics. The highest LOI (43.33) is found in the Twill-3/1 and 4-ends Irregular Satin fabrics, while other fabrics had similar LOI (40) results after FR treatment. The maximum char length (71 and 74 mm) was determined in the warp and weft directions of the Plain-1/1 fabric, while an average minimum char length was found for Twill-2/2 fabrics. Despite the significant improvement in FR performance, it strongly affects the tensile properties of FR-treated fabrics. A substantial loss of tensile strength loss was measured in all treated fabrics; however, the highest loss (77%) was examined for the Plain-1/1 fabric, and the lowest loss of strength (60%) was in the Basket weave (Matt)-4/4 fabric.