Austenitic stainless steel belongs to the best oxidation-resistant alloys, which must function effectively and reliably when used in a corrosion environment. Their attractive combination of properties ensures their stable position in the steel industry. They belong to a group of difficult-to-cut materials, and the abrasive water jet cutting technology is often used for their processing. Samples made of stainless steel AISI 304 has been used as the experimental material. Data generated during experiments were used to study the effects of AWJ process parameters (high-pressure water volume flow rate, the diameter of the abrasive nozzle, the distance of the nozzle from the material surface, cutting head feed rate, abrasive mass flow, and material thickness) on surface roughness. Based on the analysis and interpretation of all data, a prediction model was created. The main goal of the long-term research was to create the simplest and most usable prediction model for the group of austenitic steels, based on the evaluation of the practical results obtained in the company Watting Ltd. (Budovateľská 3598/38, Prešov, Slovakia) during 20 years of operation and cooperation with customers from industrial practice. Based on specific customer requirements from practice, the publication also contains specific recommendations for practice and a proposal for the classification of the predicted cut quality.
The present paper focuses on the configuration possibilities of post -processor influencing mechanical properties of a given test sample produced by the FDM printer from different materials. The research consists of assessing the composite material configurations through a static tensile test conducted on 80 samples produced. The samples were produced based on ISO 527-2 standard, type 1A, with a horizontal position and a layer height of 0.2 mm. The individual samples consisted of four basic groups of materials—the pure Polylactic acid (PLA) plastic (reference sample), and three composite samples with admixtures—PLA matrix with a copper admixture, PLA matrix with an iron admixture, and PLA matrix with a steel admixture. The static tensile test was conducted at a test speed of 5 mm/min. During the research, reference samples (pure PLA) were assessed in five orientations. Samples made of the PLA composite materials with admixtures were manufactured, tested, and evaluated only in the 0° orientation. The paper concludes by comparing the results of measurement with the original material, free from additives, and with the researched influence of the orientation of the prints on the resulting mechanical properties of shear samples and their surface structure. In the conducted experiments, the lowest tensile strength has been demonstrated in test samples the orbital transitions and the upper surface layers of which were parallel to the infill.
The mechanical properties of die castings correlate with the inner structure of a casting, distribution of the eutectic phases, and with the content and distribution of porous cavities in the casting volume. This submitted paper deals with the issue of the possibility to influence the basic parameters affecting the quality of castings through structural modifications of the gating system. The structural parameter under assessment is the gate height. In the case of the diverse height of the gate, five sets of castings were produced. The individual sets of castings were subjected to examination of selected mechanical properties, i.e., of permanent deformation and surface hardness. At the same time, the individual sets of castings were subjected to metallographic examination of the eutectic structure of the casting. It was proved that the gate height influences the aforementioned properties of the castings and significantly affects the ratio of the eutectic phases in the volume of the casting. The conclusion describes the mutual correlation between the gate structure, the mechanical properties of the casting, and its structural composition.
Water jet technology material cutting is analyzed from the point of view of environment, namely of an impact of noise to production process working conditions. Except noise, vibrations also influence working environment but this problem in thi...
The physics features of the cutting process of ultrafine-grained metals produced by the method of severe plastic deformation are considered. The aim of the research was to evaluate, whether the grain size of titanium alloy has an influence on ...