The paper aims to study the surface quality dependency on selected parameters of cuts made in Hardox™ by abrasive water jet (AWJ). The regression process was applied on measured data and the equations were prepared for both the Ra and Rz roughness parameters. One set of regression equations was prepared for the relationship of Ra and Rz on cutting parameters—pumping pressure, traverse speed, and abrasive mass flow rate. The second set of regression equations describes relationships between the declination angle in kerf as the independent variable and either the Ra or the Rz parameters as dependent variables. The models can be used to predict cutting variables to predict the surface quality parameters.
The mechanical properties of die castings correlate with the inner structure of a casting, distribution of the eutectic phases, and with the content and distribution of porous cavities in the casting volume. This submitted paper deals with the issue of the possibility to influence the basic parameters affecting the quality of castings through structural modifications of the gating system. The structural parameter under assessment is the gate height. In the case of the diverse height of the gate, five sets of castings were produced. The individual sets of castings were subjected to examination of selected mechanical properties, i.e., of permanent deformation and surface hardness. At the same time, the individual sets of castings were subjected to metallographic examination of the eutectic structure of the casting. It was proved that the gate height influences the aforementioned properties of the castings and significantly affects the ratio of the eutectic phases in the volume of the casting. The conclusion describes the mutual correlation between the gate structure, the mechanical properties of the casting, and its structural composition.
This paper deals with the coefficient of determination of screw connection friction between the thread and the matrix. The coefficient of friction was measured using a laboratory device with an M20 screw connection without any grease and, subsequently, plastic grease was added (CX80 silicone, lithium, and copper grease). When grease is added, the friction in the threads and screw heads is limited and consistently retained. When tightening by torque, which represents the prevailing assembly method in standard screwing practice, only part of the torque is effectively used to create axial force and pre-stress. The rest of the torque is employed in friction suppression between threads and converted into heat. In general, the coefficient of friction depends on diverse factors such as the roughness of the thread surface, the gradient angle of the helix, and the grease properties. The tightening torque represents a primary parameter in the experimental measurements, monitored using a digital torque spanner, and generates an axial force in the screw. Based on the aforementioned parameters, the objective of this paper was to monitor changes in the coefficient of friction between the thread of the screw and the matrix in the case of different grease types. The actual coefficient of friction was calculated through the exponential equation of the torque balance. First measured was the load of the bolted joint without the use of grease, where the average value of the coefficient of friction was 0.44732; this value served as a benchmark for comparison to the measurements with the use of grease. The measurements showed that the value of the friction coefficient was reduced by 30.57% when using lithium grease, by 40.56% when using silicone grease, and by 47.64% when using copper-based grease, making the latter the most suitable for the application. Without appropriate greasing, friction suppression was accompanied by extremely high torques, which resulted in insufficient screw prolongation.
The submitted paper deals with laser welding of aluminium alloys with the application of the computer support in the welding process. Currently, laser welding represents one of the most common processes as it allows accepting of high quality welds with minimal thermal zone in case of diverse mate...
The presented paper deals with the design proposal and application of the program for calculation and check of chain gears. The computing program has been created as a spreadsheet in the working environment of the Microsoft Office program by the Excel application through defined sequences of the ...