The paper describes the method for producing WC-10wt%Co hard alloy with 99.6% of the theoretical density and a Vickers hardness of ~1400 HV 0.5. Experimental data on densification dynamics, phase composition, morphology, mechanical properties, and grain size distribution of WC-10%wtCo using spark plasma sintering (SPS) within the range of 1000–1200 °C are presented. The high quality of the product is provided by the advanced method of high-speed powder mixture SPS-consolidation at achieving a high degree of densification with minimal calculated grain growth at 1200 °C.

Reconstructive and regenerative bone surgery is based on the use of high-tech biocompatible implants needed to restore the functions of the musculoskeletal system of patients. Ti6Al4V is one of the most widely used titanium alloys for a variety of applications where low density and excellent corrosion resistance are required, including biomechanical applications (implants and prostheses). Calcium silicate or wollastonite (CaSiO₃) and calcium hydroxyapatite (HAp) is a bioceramic material used in biomedicine due to its bioactive properties, which can potentially be used for bone repair. In this regard, the research investigates the possibility of using spark plasma sintering technology to obtain new CaSiO₃-HAp biocomposite ceramics reinforced with a Ti6Al4V titanium alloy matrix obtained by additive manufacturing. The phase and elemental compositions, structure, and morphology of the initial CaSiO₃-HAp powder and its ceramic metal biocomposite were studied by X-ray fluorescence, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Brunauer–Emmett–Teller analysis methods. The spark plasma sintering technology was shown to be efficient for the consolidation of CaSiO₃-HAp powder in volume with a Ti6Al4V reinforcing matrix to obtain a ceramic metal biocomposite of an integral form. Vickers microhardness values were determined for the alloy and bioceramics (~500 and 560 HV, respectively), as well as for their interface area (~640 HV). An assessment of the critical stress intensity factor K_Ic (crack resistance) was performed. The research result is new and represents a prospect for the creation of high-tech implant products for regenerative bone surgery.

To study the material based on the binary system Ti + Cu (50% atm), samples were produced from powders of commercially pure metals and additionally ground in a ball mill (final size about 12 µm) by spark plasma sintering. The following intermetallic phases were obtained in the materials: CuTi2, TiCu, and Ti3Cu4. The materials have a hardness of 363 and 385 HV (800 and 900 °C), a microhardness of 393 and 397 µHV, a density of 4.24 and 5.23 kg/m³, and resistance to corrosion in acids (weight gain + 0.002% after 24 h of testing according to ISO 16151 for a sample with 900 °C—the best result in comparison with steel 308, AA2024, CuA110Fe3Mn₂). The hardness value varies due to the presence of pure metal agglomerates. The relationship between the temperature of spark plasma sintering and the characteristics of the material (material parameters improve with increasing temperature, segregation is reduced) is revealed.

The structure of electrolytically deposited nanocrystalline alloys of the CoW-CoNiW-NiW systems under low-temperature heating was investigated by means of high-resolution transmission electron microscopy (HRTEM), high-angle annular dark-field scanning transmission electron microscopy (HAADF STEM), and analytical methods such as energy dispersive x-ray spectroscopy (EDS) and electron energy loss spectroscopy (EELS). Structural relaxation and crystallization were investigated at temperatures of 200°C to 300°C. The structural and compositional inhomogeneities were found in the CoW-CoNiW-NiW alloys, while the local changes in composition were found to reach 18 at.%. Nanocrystals in the alloys grew most intensely in the presence of a free surface, and we found their nuclei density to range from 2 × 1023 /m3 to 3 × 1023 /m3. It was determined that the local diffusion coefficient ranged from 0.9 to 1.7 10−18 m2/s, which could be explained by the prevalence of surface diffusion. The data gathered in these investigations can be used to predict the thermal stability of CoW-CoNiW-NiW alloys.

The article presents an original way of getting porous and mechanically strong CaSiO₃-HAp ceramics, which is highly desirable for bone-ceramic implants in bone restoration surgery. The method combines wet and solid-phase approaches of inorganic synthesis: sol-gel (template) technology to produce the amorphous xonotlite (Ca₆Si₆O₁₇·2OH) as the raw material, followed by its spark plasma sintering–reactive synthesis (SPS-RS) into ceramics. Formation of both crystalline wollastonite (CaSiO₃) and hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂) occurs “in situ” under SPS conditions, which is the main novelty of the method, due to combining the solid-phase transitions of the amorphous xonotlite with the chemical reaction within the powder mixture between CaO and CaHPO₄. Formation of pristine HAp and its composite derivative with wollastonite was studied by means of TGA and XRD with the temperatures of the “in situ” interactions also determined. A facile route to tailor a macroporous structure is suggested, with polymer (siloxane-acrylate latex) and carbon (fibers and powder) fillers being used as the pore-forming templates. Microbial tests were carried out to reveal the morphological features of the bacterial film Pseudomonas aeruginosa that formed on the surface of the ceramics, depending on the content of HAp (0, 20, and 50 wt%).