The paper describes the method for producing WC-10wt%Co hard alloy with 99.6% of the theoretical density and a Vickers hardness of ~1400 HV 0.5. Experimental data on densification dynamics, phase composition, morphology, mechanical properties, and grain size distribution of WC-10%wtCo using spark plasma sintering (SPS) within the range of 1000–1200 °C are presented. The high quality of the product is provided by the advanced method of high-speed powder mixture SPS-consolidation at achieving a high degree of densification with minimal calculated grain growth at 1200 °C.
Reconstructive and regenerative bone surgery is based on the use of high-tech biocompatible implants needed to restore the functions of the musculoskeletal system of patients. Ti6Al4V is one of the most widely used titanium alloys for a variety of applications where low density and excellent corrosion resistance are required, including biomechanical applications (implants and prostheses). Calcium silicate or wollastonite (CaSiO3) and calcium hydroxyapatite (HAp) is a bioceramic material used in biomedicine due to its bioactive properties, which can potentially be used for bone repair. In this regard, the research investigates the possibility of using spark plasma sintering technology to obtain new CaSiO3-HAp biocomposite ceramics reinforced with a Ti6Al4V titanium alloy matrix obtained by additive manufacturing. The phase and elemental compositions, structure, and morphology of the initial CaSiO3-HAp powder and its ceramic metal biocomposite were studied by X-ray fluorescence, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Brunauer–Emmett–Teller analysis methods. The spark plasma sintering technology was shown to be efficient for the consolidation of CaSiO3-HAp powder in volume with a Ti6Al4V reinforcing matrix to obtain a ceramic metal biocomposite of an integral form. Vickers microhardness values were determined for the alloy and bioceramics (~500 and 560 HV, respectively), as well as for their interface area (~640 HV). An assessment of the critical stress intensity factor KIc (crack resistance) was performed. The research result is new and represents a prospect for the creation of high-tech implant products for regenerative bone surgery.
MXenes are of great practical interest. While the physical properties of such a well-known MAX phase as Ti3AlC2 and the Ti3C2 MXene that is based on it have been widely studied, it is extremely important to study the properties of new four-component MAX-phases and the MXenes based on them. To do this, first, it is necessary to characterize the obtained materials. In this work, the Ti3−xNbxC2 MXene was characterized. Since the material is fairly new, there are no crystallographic data for such systems in the international databases. We proposed a method for the determination of the main unit cell parameters of the new Ti3−xNbxC2 MXene, which was based on a combination of the DFT method, TEM studies, and an X-ray diffraction analysis.
To study the material based on the binary system Ti + Cu (50% atm), samples were produced from powders of commercially pure metals and additionally ground in a ball mill (final size about 12 µm) by spark plasma sintering. The following intermetallic phases were obtained in the materials: CuTi2, TiCu, and Ti3Cu4. The materials have a hardness of 363 and 385 HV (800 and 900 °C), a microhardness of 393 and 397 µHV, a density of 4.24 and 5.23 kg/m3, and resistance to corrosion in acids (weight gain + 0.002% after 24 h of testing according to ISO 16151 for a sample with 900 °C—the best result in comparison with steel 308, AA2024, CuA110Fe3Mn2). The hardness value varies due to the presence of pure metal agglomerates. The relationship between the temperature of spark plasma sintering and the characteristics of the material (material parameters improve with increasing temperature, segregation is reduced) is revealed.