Strengthening titanium alloys and mitigating their wear degradation at various temperatures is the key to industrial applications. In this study, high-performance Ti6Al4V alloy (here, Ti with 6.25 wt% Al and 4.17 wt% V) was prepared by laser solid forming (LSF). The phase and microstructure of the Ti6Al4V alloys were systematically examined, and the overall improved mechanical properties were achieved. The coefficient of friction (CoF) and wear of LSFed Ti6Al4V alloy against WC-6%Co cemented carbide using a ball-on-disc tribometer at various temperatures revealed a temperature-dependent wear mechanism. During the experiment, the CoF of LSFed Ti6Al4V would increase initially and then decrease with the increased temperature. This trend is determined by the abrasive wear dominating at a lower temperature, and it gradually changes to oxidative wear and fatigue wear under higher temperatures. LSF provides a promising way to achieve supreme mechanical and tribological properties in Ti6Al4V simultaneously.

To investigate ultraviolet (UV) radiation effects on tribological properties of Mo/MoS₂-Pb-PbS film, ultraviolet (UV) radiation exposure tests were carried out for 20 h, 40 h, 60 h and 80 h by space UV radiation simulation device developed by our team, which can reach 3 UV radiation intensity. The exposure time in test was equivalent to the radiation of 100 h, 200 h, 300 h and 400 h in the space. Then, the vacuum friction test of Mo/MoS₂-Pb-PbS thin film was performed under the 6 N load and 100 r/min, and friction test time of each sample was 20 min. By SEM, TEM, XPS the composition and morphology of Mo/MoS₂-Pb-PbS film surface after UV radiation were analyzed. UV radiation could change the microstructure significantly and relative content of S element and MoS₂ on the surface of the films decreased, and light mass loss of the films occurred. The tribological properties will also recover with the increase of sliding time, although the friction coefficient fluctuation of the film increased at the starting stage of the friction test. The damage of Mo/MoS₂-Pb-PbS under UV irradiation was mainly caused by the volatilization of the enriched S element in the surface layer due to the high temperature heating of UV irradiation.

To investigate atomic oxygen effects on tribological properties of Mo/MoS₂-Pb-PbS film and further enlarge application range, atomic oxygen exposure tests were carried out for 5 h, 10 h, 15 h, and 20 h by the atomic oxygen simulator with atomic oxygen flux of 2.5 × 10¹⁵ atoms/cm²·s. The exposure time in test was equivalent to the atomic oxygen cumulative flux for 159.25 h, 318.5 h, 477.75 h, and 637 h at the height of 400 km in space. Then, the vacuum friction test of Mo/MoS₂-Pb-PbS thin film was performed under the 6 N load and 100 r/min. By SEM, TEM, and XPS analysis of the surface of the film after atomic oxygen erosion, it was observed that atomic oxygen could cause serious oxidation on the surface of Mo/MoS₂-Pb-PbS film, and the contents of MoS₂, PbS, and Pb, which were lubricating components, were significantly reduced, and oxides were generated. From AES analysis and the variation in the main element content, Mo/MoS₂-Pb-PbS thin film showed self-protection ability in an atomic oxygen environment. Hard oxide generated after atomic oxygen erosion such as MoO₃ and Pb₃O₄ could cause the friction coefficient slight fluctuations, but the average friction coefficient was in a stable state.

In order to explore the influence of space ultraviolet radiation on spacecraft lubricating materials, an in-situ friction experimental device simulating space ultraviolet radiation was developed in the laboratory, and the experimental verification was carried out. This paper firstly introduced the design index, structure and working principle of the space ultraviolet irradiation simulation device, and then calibrated and tested the parameters of the whole device, and also conducted a virtual operation of the device’s operation effect by simulation software, and the results showed that it met the design index. Finally, the validation tested of the ultraviolet irradiated in-situ friction experimental device were described in detail. By using the device to irradiate the samples, it was found that the in-situ ultraviolet irradiation device could achieve the expected irradiation effect, and the irradiation would lead to changes in the surface structure and properties of the PTFE material, while also achieving the need for in-situ spatial friction property testing of the material, providing favorable conditions for future testing.

Coated self-lubricating spherical plain bearings (SSPBs) are a fairly key component of the space-swing mechanism. To examine the operation status and tribological properties of coated SSPBs, a tribometer with a temperature control module in a vacuum condition was developed. The tribometer was mainly composed of a fixture system, reciprocating rotational motion system, environment control system, etc. First, the tribometer was verified with the self-made hydrogenated diamond-like carbon (H-DLC) SSPBs. The sensor signals indicated that the tribometer conformed to the design specifications. Then, the influence of friction heat on the tribological properties of H-DLC SSPBs was analyzed. The results showed that friction torque and temperature increased with the overall test time. Although the temperature had reached 48 °C, the frictional heat had little effect on the H-DLC SSPBs’ lifespans. The damage mechanism of H-DLC SSPBs was dominated by abrasive wear and fatigue wear in vacuum conditions.