Accurate simulation of mechanical properties of 3D-printed objects can provide critical inputs to designers and manufacturers. Polylactic acid, a biodegradable polymer, is particularly important in this regard due to its excellent print quality and a wide range of applications. Herein, an accurate uniaxial stress–strain profile simulation of 3D-printed PLA is reported. Nonlinear Finite Element Analysis (FEA) was used to simulate the uniaxial tensile test and build a material model for the prediction of the stress–strain response. 3D model for this nonlinear FEA study was built in SolidWorks, and several measures were taken to simulate the nonlinear stress–strain response with high accuracy. Von Mises stress, resultant displacement, and strain plots were produced. Comparison with experimental data extracted from the literature was done to validate the FEA model. Fracture behavior was predicted by FEA stress distribution. Deviations between the stress–strain plot obtained by FEA from the experimentally obtained plot were minimal. The entire curve, except the failure zone, could be precisely simulated. Furthermore, the developed von Mises plasticity material model and the boundary conditions also captured the behavior of specimen under uniaxial tension load and the deviation between experimental results was minor. These results suggest that the developed material model could be useful in non-linear FEA studies on 3D printed PLA objects which are expected to withstand tensile stress.

This study examined the mechanical performance of 3D-printed, fiber-reinforced composites with a rectangular shape and a hole at one end. Nyon-6 was selected as a polymer matrix, and glass or Kevlar fibers were selected as continuous fibers due to their wide range of applications. Nylon is an engineering thermoplastic; reinforcing it with fibers, such as glass fiber or Kevlar, can significantly improve its mechanical properties. An analytical model was constructed based on the volume average stiffness approach to predict the mechanical properties of 3D-printed specimens. A numerical model was built to predict failure modes and damage in 3D-printed specimens with different fiber orientations. The stress–strain relationship was linear in all composites. For Kevlar-based composites, the maximum stress was 1.7 MPa, 3.62 MPa, 2.2 MPa, 1.0 MPa, and 1.4 MPa for the orientation angles of 0°, 22.5°, 45°, 67.5°, and 90°, respectively. Overall, Kevlar-based composites exhibited mechanical properties superior to those of glass-based composites. The effect of the fiber orientation was also different between the two systems. The simulation results predicted that the failure propagation begins in the areas close to the hole. Notably, the level of agreement between the simulated and experimental results varied depending on the fiber type and orientation, reflecting the complex interplay between multiple fibers, matrix interactions, and stress transfer.

Because of its numerous advantages, 3D printing is widely employed for a variety of purposes. The mechanical characteristics of 3D-printed items are quite important. 3D-printed polylactic acid (PLA) is a common thermoplastic polymer due to its excellent characteristics and affordable cost. Because of its enhanced characteristics, polyethylene terephthalate glycol (PETG) has recently received a lot of attention. Despite PETG’s potential appeal in the 3D-printing field, little research has been conducted to explore its qualities, such as the impacts of raster angle on elasticity, which could lead to the development of more accurate guidelines for inspection and assessment. In this regard, this study examines the mechanical characteristics of polylactic acid (PLA) and polyethylene terephthalate glycol (PETG) 3D-printing specimens with different raster angles. Test specimens with raster angles of 15° and 30° were printed, and the stress–strain responses were recorded and compared with the simulated profiles generated using ANSYS software. The results showed that the raster angle significantly affected the mechanical properties of both types of materials. The simulated profile matched well with the experimental profile only in the case of PLA printed with a raster angle of 15°. These findings imply that extra effort should be made to ensure that the raster angle is tailored to yield the optimal mechanical properties of 3D-printed products.

BISCO plaster (BRP) is an environmentally friendly material with high mechanical properties and is considered a great elective to conventional materials such as gypsum and cement. Our investigation seeks to examine BISCO plaster (BRP) and a mixture of resin and hardener in three proportions (30%, 45%, and 60%) to achieve our ultimate goal, which is to preserve the environment and achieve the vision of the Kingdom of Saudi Arabia 2030 to reach zero carbon emissions by 2060? Emissions tests were performed, and although the CO₂ level was zero, they emitted SO₂ sulfur dioxide and NO₂ nitrogen dioxide, and 60% was the lowest emission rate. We also used ANSYS 2023 R1 software to compare them with their mechanical properties resulting from tensile and compression testing. In this study, we looked closely at the mechanical characteristics of different materials designed for wall coverings, with particular emphasis on their environmental sustainability. We carried out experiments to gauge the tensile and compressive stress on samples with varying mixing ratios. Our main objective was on crucial mechanical properties such as the modulus of elasticity, ultimate tensile strength, yield strength, yield strain, modulus of resilience, and ductility. Through meticulous scrutiny, we determined that the amalgamation of these mechanical attributes at the 30% mixing ratio provides an optimal combination for attaining structural integrity, adaptability, and resilience in wall coverings. Significantly, this ratio also underscores a commitment to environmentally conscious material selection. Our study offers important new insights into the selection of wall covering materials by providing a detailed understanding of their mechanical behavior under various stress conditions. It aligns with the increasing significance of environmental responsibility in contemporary design and construction. By emphasizing the 30% mixing ratio, our findings establish a foundation for informed decision making, promoting the utilization of sustainable materials that achieve a balance between strength, flexibility, and longevity. This ensures optimal performance in practical applications while simultaneously minimizing the environmental impact.