The industrialisation of poly(ethylene 2,5-furandicarboxylate) for total replacement of poly(ethylene terephthalate) in the polyester market is under question. Preparation of high-performing polymer blends is a well-established strategy for tuning the properties of certain homopolymers and create tailor-made materials to meet the demands for a number of applications. In this work, the structure, thermal properties and the miscibility of a series of poly(ethylene terephthalate)/poly(ethylene 2,5-furandicarboxylate) (PET/PEF) blends have been studied. A number of thermal treatments were followed in order to examine the thermal transitions, their dynamic state and the miscibility characteristics for each blend composition. Based on their glass transition temperatures and melting behaviour the PET/PEF blends are miscible at high and low poly(ethylene terephthalate) (PET) contents, while partial miscibility was observed at intermediate compositions. The multiple melting was studied and their melting point depression was analysed with the Flory-Huggins theory. In an attempt to further improve miscibility, reactive blending was also investigated.

A new approach to the creation of polypropylene (PP) based foaming materials was developed using food grade foaming agents that were coated on the PP pellets. More specifically, sodium bicarbonate and organic acids were used to coat PP pellets using either polyethyleneoxide (PEO) or lipid esters as coating stabilizers. In order to overcome the problem of the thermal decomposition of sodium bicarbonate at temperatures lower than the PP melting temperature, which makes the direct foaming during melt mixing impossible, the proposed methodology was proved quite efficient. Thus, new PP masterbatches were prepared, where the foaming agents were incorporated as coating at PP pellets at contents up to 10%, and initially used in Lab scale injection machines in order to find the best combination of materials that resulted in the production of foamed articles. Subsequently selected material combinations were tested in an industrial scale injection molding machine, where an optimization of the injection parameters was attempted. The outcome of this was the production of PP articles with significantly increased void fraction, up to 14%, decreased thermal conductivity, up to 20%, and various pore sizes as was observed via microscopic examination using SEM and CLSM.

Kefiran, which was isolated from kefir grains, was used for the fabrication of cryogel-films in the presence of plasticizers, such as glycerol and sorbitol. Varying concentration ratios of the exopolysaccharide/plasticizer system were employed in the process of the cryogel-film formulation and their effect on the physical (film thickness, moisture content, and solubility) and the mechanical (tensile strength and elongation at break) properties of the films was monitored. Kefiran-film vapor adsorption isotherms were calculated, and a thermal analysis of the samples was also performed. The structural characteristics of the cryogel-films were observed using confocal laser scanning microscopy. The cryo-treatment, alongside the plasticizer addition, affected the physical and mechanical properties of the kefiran films, as well as their morphology. Increasing kefiran concentration resulted in increasing the film thickness, the moisture content, and the tensile strength, while decreased their solubility and their elongation at break. Kefiran-film adsorption isotherms were affected by the cryo-treatment, the kefiran concentration, and the plasticizer use and concentration. The thermal analysis of the kefiran films showed thermal stability. The presence of the plasticizers and their increment concentration resulted in decreasing the glass transition and the melting temperatures. The cryo-treatment and the presence of plasticizers resulted in the films appearing smoother. Glycerol proved to affect more than the sorbitol–water vapor adsorption and the morphology of kefiran films.

The demand of consumers for a healthier and functional diet necessitates amongst others, extending the shelf life of the natural probiotic kefir, reducing simultaneously packaging, transportation, and storage costs. Among the different drying methods, spray drying is widely used and industrially favorable to produce powdered products. The aim of the present work was to study the effect of the final fermentation pH and the pre-drying storage temperature (4 °C for 7 days) on the physicochemical properties, moisture content, pH, color, adsorption isotherms, and the microbiological characteristics of spray dried kefir. Kefir grains were used for the fermentation and the production of the samples. Viabilities of lactococci, lactobacilli, and yeasts were determined during a storage period of 45 days. Both final fermentation pH and low-temperature storage significantly affected the properties of the kefir powders and their respective reconstituted samples. According to the findings of the study, the desirable microbial populations of the reconstituted kefir powders are possible to accomplish by using an increased final fermentation pH at 5.2 and/or by applying low-temperature storage of the fermented milk, together with the kefir grains, at 4 °C for 7 days prior to drying. The yeast population was affected the least by the studied factors, and the use of kefir grains as starter culture favored the viability of lactococci and lactobacilli after spray drying and during storage up to 45 days.

The biological and nutritional value of kefir makes it imperative to widen its customer reach by extending its shelf life, enabling its storage and transport at ambient temperatures, and reducing its packaging cost requirements. A well-documented and widely used food processing method that can achieve the above-mentioned outcomes is spray drying through the formulation of kefir powder, with quality attributes that will closely resemble that of the original product. In the present work, a variety of drying carriers (trehalose, fructo-oligosaccharides, maltodextrin, gum arabic, and whey proteins) were studied with regard to their effect on the properties of powdered and reconstituted kefir samples. Particularly, the physicochemical characteristics (moisture content, pH, acidity, color), powder properties (bulk density, tapped density, water solubility index, insoluble matter), adsorption isotherms, particle size distribution, microbiological properties, and structural characteristics of the samples were evaluated. Gum arabic and maltodextrin produced kefir powder samples with the lowest moisture content. Spray drying affected a reduced acidity and, as a consequence, an increased pH in the reconstituted samples, especially without any carrier addition and with trehalose and fructo-oligosaccharides irrespective of their concentration. Desirable color attributes were achieved on the kefir powder samples with trehalose, fructo-oligosaccharides, and maltodextrin regardless of their concentration in the product. Fructo-oligosaccharides, added at 3%, gave the highest values of bulk density, while whey proteins, due to their nature, exhibited the lowest. All carriers tested improved the water solubility index when compared to the control sample. The sample with 10% whey proteins exhibited the lowest moisture adsorption compared to the control at the highest relative humidity environments employed for the test. In the absence of agglomeration, powder granule size and structural morphology were not affected by the carriers. The survival of lactococci in the powdered kefir samples, in comparison to the control product, was higher in the case where 4% trehalose or 5 to 10% whey proteins were added. On the contrary, yeast populations decreased significantly during drying and they were not affected by the presence of the different carriers. As shown by the findings of the present study, trehalose proved to be the most effective carrier, among the others used, for producing high-quality kefir powder products. However, further work is required with regard to the keeping quality of the product during long-term storage.

Kefiran, the extracellular polysaccharide produced from the Generally Recognized as Safe (GRAS) bacteria in kefir grains, with its well-documented functional and health-promoting properties, constitutes a promising biopolymer with a variety of possible uses. Its compatibility with other biopolymers, such as milk proteins, and its ability to form standalone cryogels allow it to be utilized for the fabrication of films with improved properties for applications in the food and biomedical–pharmaceutical industries. In the present work, the properties of kefiran films were investigated in the presence of milk proteins (sodium caseinate, native and heat-treated whey proteins, and their mixtures), alongside glycerol (as a plasticizer) and cryo-treatment of the film-forming solution prior to drying. A total of 24 kefiran films were fabricated and studied for their physical (thickness, moisture content, water solubility, color parameters and vapor adsorption), mechanical (tensile strength and elongation at break), and optical properties. Milk proteins increased film thickness, solubility and tensile strength and reduced water vapor adsorption. The hygroscopic effect of glycerol was mitigated in the presence of milk proteins and/or the application of cryo-treatment. Glycerol was the most effective at reducing the films’ opacity. Heat treatment of whey proteins proved to be the most effective in increasing film tensile strength, reducing, at the same time, the elongation at break, while sodium caseinates in combination with cryo-treatment resulted in films with high tensile strength and the highest elongation at break. Cryo-treatment, carried out in the present study through freezing followed by gradual thawing of the film-forming solution, proved to be the most effective factor in decreasing film roughness. Based on our results, proper selection of the film-forming solution composition and its treatment prior to drying can result in kefiran–glycerol films with favorable properties for particular applications.