A definitive screening design was used in order to evaluate the effects of starch, glycerol and montmorillonite (MMT) concentrations, as well as the drying temperature, drying tray type and starch species, on packaging film’s functional properties. Optimization showed that in order to obtain films with the minimum possible thickness, the maximum elongation at break, the maximum tensile strength, as well as reduced water vapor permeability and low opacity, a combination of factors should be used as follows: 5.5% wt starch concentration, 30% wt glycerol concentration on a dry starch basis, 10.5% wt MMT concentration on a dry starch basis, 45 °C drying temperature, chickpea as the starch species and plexiglass as the drying tray type. Based on these results, starch films were prepared, and fresh minced meat was stored in them for 3 days. It was shown that the incorporation of MMT at 10.5% wt on a dry starch basis in the packaging films led to a decreased mesophilic and psychrotrophic bacteria growth factor compared to commercial packaging. When assessed for their biodegradability, the starch films disintegrated after 10 days of thermophilic incubation under simulated composting conditions. Finally, to prove their handling capability during industrial production, the starch films were rewound in a paper cylinder using an industrial-scale rewinding machine.

The spray-dried potato starch was produced by gelatinizing native potato starch at two concentrations of 3% and 5% at 75 °C for 30 min, followed by drying in a pilot-scale spray dryer. X-ray diffraction (XRD), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), and optical microscopy were applied to characterize native potato starch and spray-dried (SD) potato starch powders. The physical properties of the starches, including moisture content, color, bulk density, tapped density, particle size parameters, water holding capacity, and hygroscopicity, were investigated. XRD, DSC, and FTIR revealed the formation of a semi-crystalline to amorphous structure in the spray-dried starch powders. Microscopic examination showed that the starch granules of native potato starch were spherical and regular in shape, while spray-dried (SD) starch powders displayed wrinkled granules. The moisture content of the spray-dried powders was significantly lower than that of the native starch, while the native starch had higher particle size values [D(4.3)] compared to the spray-dried powders. Higher water holding capacity values were also recorded in the spray-dried starches compared to the native starch. Regarding the color parameters, statistical analysis revealed similar values for lightness (L*) and yellowness (YI) indices, while significant differences were found in hue angle (H°), a*, and b* values. A principal component analysis (PCA) was carried out to investigate the relationships among the physical properties of the native potato starch and spray-dried starch powders. The findings of the present study highlight the potential application of physically modifying starch through the spray-drying process.

Synthetic polymers are the main food packaging material, although they are nonbiodegradable and their recycling process is expensive. A biodegradable, eco-friendly material, with high availability and low cost, such as starch, is a promising solution for the production of films for food packaging. To enhance starch film mechanical and barrier properties, nanoclays have been incorporated within the film matrix. Crosslinking is a well-established method to modify starch properties, but it has not been investigated in combination with nanoclay addition. In the present study, films were developed with starch that was crosslinked through the addition of 5, 15, and 40% wt. sodium trimetaphosphate (STMP) based on dry starch weight. To investigate the interaction between crosslinking and nanoclay addition, montmorillonite (MMT) was added at a 10.5% wt. concentration based on dry starch weight. Experimental data revealed a synergistic effect between STMP crosslinking and MMT addition regarding film thickness, elongation at break, color properties, and opacity. Regarding barrier properties, MMT addition negated the effect of STMP crosslinking, while, in the case of moisture content, it did not alter the effect of STMP crosslinking. Finally, in the case of tensile strength, a synergistic effect followed by a negative interaction was observed. In conclusion, the addition of MMT can potentially enhance, alongside crosslinking, some properties of the films, while other properties are not affected any more than just by crosslinking.

Kefiran, which was isolated from kefir grains, was used for the fabrication of cryogel-films in the presence of plasticizers, such as glycerol and sorbitol. Varying concentration ratios of the exopolysaccharide/plasticizer system were employed in the process of the cryogel-film formulation and their effect on the physical (film thickness, moisture content, and solubility) and the mechanical (tensile strength and elongation at break) properties of the films was monitored. Kefiran-film vapor adsorption isotherms were calculated, and a thermal analysis of the samples was also performed. The structural characteristics of the cryogel-films were observed using confocal laser scanning microscopy. The cryo-treatment, alongside the plasticizer addition, affected the physical and mechanical properties of the kefiran films, as well as their morphology. Increasing kefiran concentration resulted in increasing the film thickness, the moisture content, and the tensile strength, while decreased their solubility and their elongation at break. Kefiran-film adsorption isotherms were affected by the cryo-treatment, the kefiran concentration, and the plasticizer use and concentration. The thermal analysis of the kefiran films showed thermal stability. The presence of the plasticizers and their increment concentration resulted in decreasing the glass transition and the melting temperatures. The cryo-treatment and the presence of plasticizers resulted in the films appearing smoother. Glycerol proved to affect more than the sorbitol–water vapor adsorption and the morphology of kefiran films.

The demand of consumers for a healthier and functional diet necessitates amongst others, extending the shelf life of the natural probiotic kefir, reducing simultaneously packaging, transportation, and storage costs. Among the different drying methods, spray drying is widely used and industrially favorable to produce powdered products. The aim of the present work was to study the effect of the final fermentation pH and the pre-drying storage temperature (4 °C for 7 days) on the physicochemical properties, moisture content, pH, color, adsorption isotherms, and the microbiological characteristics of spray dried kefir. Kefir grains were used for the fermentation and the production of the samples. Viabilities of lactococci, lactobacilli, and yeasts were determined during a storage period of 45 days. Both final fermentation pH and low-temperature storage significantly affected the properties of the kefir powders and their respective reconstituted samples. According to the findings of the study, the desirable microbial populations of the reconstituted kefir powders are possible to accomplish by using an increased final fermentation pH at 5.2 and/or by applying low-temperature storage of the fermented milk, together with the kefir grains, at 4 °C for 7 days prior to drying. The yeast population was affected the least by the studied factors, and the use of kefir grains as starter culture favored the viability of lactococci and lactobacilli after spray drying and during storage up to 45 days.

One of the current and serious environmental problems is the pollution due to microplastics. There is an urgent need for biodegradable and bio-based materials for numerous applications, including food packaging. In this work we examine the bio-based polyester cutin for its potential to be used as food packaging material, in terms of migration, based on the Hansen Solubility Parameters (HSP). Cutin is a cross-linked polymer that is swelled by various solvents. We use the degree of swelling of cutin in carefully selected solvents of various polarities in order to estimate the HSP of cutin. Some solvents can induce alteration of the chemical structure of cutin, as proven by Fourier Transform Infrared (FTIR) measurements. This interferes with the process of estimation of the HSP and is discussed in depth. The distance R_a and the Relative Energy Difference (RED) between the HSP of cutin and various food components are calculated and used to predict the existence of favorable interactions between cutin and the food components, which is translated to a high probability for the existence of migration and permeation. Experimental confirmation of one prediction based on HSP is provided by UV-VIS photometry. Similar calculations were performed for other polyesters (poly(lactic acid) and poly(hydroxy butyrate)). Cutin exhibits compatibility with substances of low polarity, such as fats and lipids and non-polar compounds found in essential oils. Thus, migration into fatty foods is expected as well as sorption and permeation of some (volatile) compounds into cutin. Nevertheless, we conclude that the overall migration risk for cutin is lower than the one of other bio-based polyesters. HSP can be used for initial screening of potential migration risks; however, further research is necessary in order to assess the occurrence, extent, and significance of the actual migration.