Excavation is one of the broadest activities in the construction industry, often affected by safety and productivity. To address these problems, it is necessary for construction sites to automatically monitor the poses of excavator manipulators in real time. Based on computer vision (CV) technology, an approach, through a monocular camera and marker, was proposed to estimate the pose parameters (including orientation and position) of the excavator manipulator. To simulate the pose estimation process, a measurement system was established with a common camera and marker. Through comprehensive experiments and error analysis, this approach showed that the maximum detectable depth of the system is greater than 11 m, the orientation error is less than 8.5°, and the position error is less than 22 mm. A prototype of the system that proved the feasibility of the proposed method was tested. Furthermore, this study provides an alternative CV technology for monitoring construction machines.
In this paper, we propose a novel trajectory generation method for autonomous excavator teach-and-plan applications. Rather than controlling the excavator to precisely follow the teaching path, the proposed method transforms the arbitrary slow and jerky trajectory of human excavation into a topologically equivalent path that is guaranteed to be fast, smooth and dynamically feasible. This method optimizes trajectories in both time and jerk aspects. A spline is used to connect these waypoints, which are topologically equivalent to the human teaching path. Then the trajectory is reparametrized to obtain the minimum time-jerk trajectory with the kinodynamic constraints. The optimal time-jerk trajectory generation method is both formulated using nonlinear programming and conducted iteratively. The framework proposed in this paper was integrated into a complete autonomous excavation platform and was validated to achieve aggressive excavation in a field environment.
In today’s complex, constantly evolving and innovation-supporting manufacturing systems, knowledge plays a vital role in sustainable manufacturing process planning and problem-solving, especially in the case of Computer-Aided Process Innovation (CAPI). To obtain formalized and promising process innovation knowledge under the open innovation paradigm, it is necessary to evaluate candidate knowledge and encourage improvement suggestions based on actual innovation situations. This paper proposes a process innovation-oriented knowledge evaluation approach using Multi-Criteria Decision-Making (MCDM) and fuzzy linguistic computing. Firstly, a comprehensive hierarchy evaluation index system for process innovation knowledge is designed. Secondly, by combining an analytic hierarchy process with fuzzy linguistic computing, a comprehensive criteria weighting determination method is applied to effectively aggregate the evaluation of criteria weights for each criterion and corresponding sub-criteria. Furthermore, fuzzy linguistic evaluations of performance ratings for each criterion and corresponding sub-criteria are calculated. Thus, a process innovation knowledge comprehensive value can be determined. Finally, an illustrative example of knowledge capture, evaluation and knowledge-inspired process problem solving for micro-turbine machining is presented to demonstrate the applicability of the proposed approach. It is expected that our model would lay the foundation for knowledge-driven CAPI in sustainable manufacturing.