Along with the advance of the working face, coal experiences different loading stages. Laboratory tests and numerical simulations of fracture and damage evolution aim to better understand the structural stability of coal layers. Three-dimensional lab tests are performed and coal samples are reconstructed using X-ray computer tomography (CT) technique to get detailed information about damage and deformation state. Three-dimensional discrete element method (DEM)-based numerical models are generated. All models are calibrated against the results obtained from uniaxial compressive strength (UCS) tests and triaxial compression (TRX) tests performed in the laboratory. A new approach to simulate triaxial compression tests is established in this work with significant improved handling of the confinement to get realistic simulation results. Triaxial tests are simulated in 3D with the particle-based code PFC3D using a newly developed flexible wall (FW) approach. This new numerical simulation approach is validated by comparison with laboratory tests on coal samples. This approach involves an updating of the applied force on each wall element based on the flexible nature of a rubber sleeve. With the new FW approach, the influence of the composition (matrix and inclusions) of the samples on the peak strength is verified. Force chain development and crack distributions are also affected by the spatial distribution of inclusions inside the sample. Fractures propagate through the samples easily at low confining pressures. On the contrary, at high confining pressure, only a few main fractures are generated with orientation towards the side surfaces. The evolution of the internal fracture network is investigated. The development of microcracks is quantified by considering loading, confinement, and structural character of the rock samples. The majority of fractures are initiated at the boundary between matrix and inclusions, and propagate along their boundaries. The internal structure, especially the distribution of inclusions has significant influence on strength, deformation, and damage pattern.
The study employs numerical calculations in the characterization of reservoir sandstone samples based on high-resolution X-ray computed microtomography. The major goals were to determine porosity through pore size distribution, permeability characterization through pressure field, and structure impact on rock strength by simulation of a uniaxial compression test. Two Miocene samples were taken from well S-3, located in the eastern part of the Carpathian Foredeep. Due to the relation between sample size and image resolution, two X-ray irradiation series with two different sample sizes were performed. In the first approach, the voxel side was 27 μm and in the second it was up to 2 μm. Two samples from different depths have been studied here. Sample 1 has petrophysical features of conventional reservoir deposits, in contrast to sample 2. The approximate grain size of sample 1 is in the range 0.1-1.0 mm, whereas for sample 2 it is 0.01-0.1 mm with clear sedimentation lamination and heterogenic structure. The porosity, as determined by μCT, of sample 1 is twice (10.3%) that of sample 2 (5.3%). The equivalent diameter of a majority of pores is less than 0.027 mm and their pore size distribution is unimodal right-hand asymmetrical in the case of both samples. In relation to numerical permeability tests, the flow paths are in the few privileged directions where the pressure is uniformly decreasing. Nevertheless, there are visible connections in sample 1, as is confirmed by the homogenous distribution of particles in the pore space of the sample and demonstrated in the particle flow simulations. The estimated permeability of the first sample is approximately four times higher than that of the second one. The uniaxial compression test demonstrated the huge impact of even minimal heterogeneity of samples in terms of micropores: 4-5 times loss of strength compared to the undisturbed sample. The procedure presented shows the promising combination of microstructural analysis and numerical simulations. More specific calculations of lab tests with analysis of variable boundary conditions should be performed in the future.
To increase the carbon conversion of char in gasification, this paper aimed to reveal the gasification behaviours of char residues. Char residues with different ash contents in this work were prepared from Shenmu char and Tejing char. Those char residues were gasified by different CO2 gas mixtures at different temperatures. The gasification process of char residue was different from the end stage of the gasification process of the corresponding raw char: the gasification rate of the char residue increased at first and then decreased, whereas the gasification rate of the corresponding raw char kept decreasing during the end stage of gasification. The highest gasification rate was achieved at a lower conversion in the gasification of char residue than in the gasification of the corresponding raw char. Catalytic minerals, high temperature, and high CO2 partial pressure benefited the gasification of gasified char residues. The char residues that contained more catalytic minerals were more reactive in gasification and were less sensitive to changes in temperature and CO2 partial pressure. The Modified Random Pore Model (MRPM) and Random Pore Model (RPM) were used to predict the gasification kinetics of the chars, and the MRPM describes the gasification processes of gasified char residues well.
The evolution of fracture zone controls the safety of underground coal gasification (UCG) in terms of gas emission and water leakage. In order to understand the fracture propagation in the confining rock of a UCG cavity with various influence factors, this paper implemented a set of numerical models based on different geological and operating conditions. Analysis was implemented on the mechanism of fracture propagation and its evolution characteristics, suggesting that (a) continuum expansion of the cavity leads a near-field fracture circle in confining rock initially, followed by the roof caving and successive propagation of shear band. (b) The key observed influence factors of fracture propagation are the grade of confining rock, overburden pressure, dimension of the cavity and gasifying pressure, the linear relationships between them, and the fracture height. Additionally, the fracture depth in the base board was mainly caused by tensile fracture. (c) A model was proposed based on the evolution of fracture height and depth in roof and base board, respectively. Validation of this model associated with orthogonal tests suggests a good capacity for predicting fracture distribution. This paper has significance in guiding the design of the gasifying operation and safety assessment of UCG cavities.
Using carbon dioxide as a gasification agent for underground coal gasification (UCG) can not only reduce carbon dioxide emissions but is also expected to lead to a new natural gas technology revolution and ensure national energy security. To explore the effect of the oxygen content in oxygen-enriched carbon dioxide gasification agents on the results of gasification experiments, underground gasification experiments under different oxygen-enrichment conditions were designed, and quantitative parameters were used to analyze and evaluate the gas produced in the gasification experiments. The results showed that as the oxygen content in the oxygen-enriched carbon dioxide gasification agent increased, the CO and H2 in the combustible gas gradually increased, and the calorific value of the combustible gas also slowly increased, reaching a peak value under the gasification condition of 60% oxygen concentration, and then decreased slightly; the product formation rate and the gas production per unit mass of coal fluctuated. The coal consumption rate increased with time and was relatively stable. According to theoretical calculations for the gasification energy recovery evaluation system, the overall energy recovery rate was 56.34%, and the energy utilization rate was relatively high. Research on quantitative indicators based on gas production data has good practical significance for evaluating the gasification efficiency of UCG, which can be used to better evaluate and control the reaction process of UCG.
Coalbed methane (CBM) exploitation leads to permanent stress redistributions in the coal bodies connected with fracturing processes and permeability changes due to deformation induced internal pore-fracture networks. Gas permeability evolution of coal samples is investigated with a newly developed three-dimensional fluid-mechanical coupled experimental system. X-ray CT is used to investigate the internal structure of the coal samples and delivers the basis to set-up numerical twins. The work focuses on coal samples with inclusions. A novel coupling procedure between two different tools—discontinuum and continuum codes—is established to simulate the permeability evolution. The permeability is related to the crack pattern in general, and crack width in particular. A prediction of permeability is proposed based on fracture distribution and microcrack behavior. The experimental studies validated the coupling approach. Shear fractures cause substantial permeability enhancement. Piecewise relations between permeability and volumetric strain can be used to fit the whole process, where a nonlinear exponential relation is established after the expansion point. The inclusions as important structural characteristics influence this relation significantly.