Experimental study was carried out to evaluate the application of metallic fibers to confine the concrete in column-beam joint. Pullout tests on cubic specimens of size 200 × 200 × 200 mm with deformed steel bar embedded for a fixed length of 5 times the diameter of tested deformed bar were performed under monotonic applied displacement at the tip of the bar (displacement controlled tests). The key variable of the experimental study was the different confining conditions; by ordinary reinforcing steel bars, and by metallic fibers. To confine the concrete by the fibers, two different types of metallic fibers were used; amorphous metallic fibers and carbon steel hooked-end fibers. The fibers were investigated both in mono and hybrid forms. The dosage of fibers in mono fiber-reinforced concrete was kept 40 kg/m3. In case of hybrid fiber-reinforced concrete, two concrete compositions were investigated: one containing 20 kg/m3 of each fiber and second containing 40 kg/m3 of each type of fiber. The pullout tests results revealed that both types of fibers contribute to ameliorate the peak bond stress and also to improve the ascending branch of the bond stress versus slip curve in terms of stiffness. Comparison of the bond stress-slip response of anchored bar in concrete confined by the ordinary reinforcing steel bars and by the metallic fibers demonstrated that the concrete confined by the fibers in hybrid form showed better performance than the concrete confined by the ordinary steel bars in terms of peak bond stress and toughness. Since the hybrid form of investigated metallic fibers realize same effect as that by ordinary steel, the congestion of steel in seismic resistant column-beam joint can be avoided by replacing some percentage of steel ratio to confine the concrete by the metallic fibers.
The construction industry strongly relies on concrete and clay bricks for various applications. The escalating demand for these materials, driven by rapid population growth, has led to resource depletion and increased construction and demolition waste (CDW). Recycling CDW into construction materials, particularly in the form of recycled concrete aggregates (RCAs) and recycled brick aggregates (RBAs), has emerged as a promising solution. This study deals with the structural performance of concrete incorporating RCAs and RBAs. The experimental program encompasses material characterization, concrete mix design, and several tests to assess density, compressive strength, bond behavior, and flexural properties. The results indicate that the replacement of fine natural aggregate (NA) with fine RCAs or RBAs has a negligible impact on density, while the partial replacement of coarse NAs with RAs yields modest reductions in compressive strength. Notably, the bond strength between steel rebar and concrete is influenced by the type and content of RA, with specimens containing RCAs exhibiting a higher bond strength than those with RBAs. Empirical models used to predict bond strength generally align with experimental results, with conservative predictions by some models, such as ACI 318, and overestimation by others, such as models proposed by AS-3600 and CEB-FIB. The flexural tests of beams highlight the variation in stiffness and load-bearing capacity with the proportion of NAs replaced by RAs. While beams with 50% NA replacement demonstrate comparable performance to control beams, those with 100% RA replacement exhibit lower cracking and yielding stiffness. Cracking patterns in beams with RAs differ from control beams, with RA-containing beams showing more cracks and an altered crack distribution. The findings underscore the feasibility of using recycled aggregates in construction, with partial NA replacement offering a balance between sustainable material usage and desired structural properties.
This paper aims to facilitate in the reduction of issues related to agricultural wastes such as disposal and burning by incorporating two widely produced agricultural wastes in Pakistan, i.e., Rice Husk and Wheat Straw, in gypsum false ceiling plates to develop an eco-friendly construction product. There is an increased focus of research on the development of such eco-friendly gypsum products to make the use of gypsum sustainable. Composites containing agricultural residues with four different replacement levels of 2.5%, 5%, 7.5%, and 10% by weight are developed along with a control mix containing 100% gypsum. The physical, mechanical, and thermal properties of the developed composites are investigated. Also, the false ceiling plates are made using the developed composites and their flexural behavior is compared with that of the control specimen containing 100% gypsum. The results showed that density and shore C hardness reduced with increasing the amount of agricultural waste while the water absorption remained similar up to a dosage of 7.5%. Except for the 10% wheat straw dosage, flexural and compressive strength of developed composites showed a decrease with the increase of wheat straw and rice husk dosages but remained above the acceptable values of 1 MPa and 2 MPa, respectively, as per BS EN 14246. For the same replacement level, the composites containing wheat straw showed relatively inferior mechanical properties results as compared to those containing rice husk. The thermal conductivity test showed better thermal performance of the composite mixes as compared to the reference mix. The bending test on false ceiling plates showed that all the plates satisfied the minimum flexural strength criteria as per BS EN 14246 and the flexural strength of plates increased up to a replacement level of 5% for both the agricultural wastes.
The recycling of construction and demolition waste (CDW) for the extraction of recycled concrete aggregates (RCAs) to be used to produce recycled aggregate concrete (RAC) is widely acknowledged internationally. However, CDW not only contains concrete debris but may also contain burnt clay bricks. The recycling of such CDW without the segregation of different components would result in recycled aggregates having different proportions of concrete and brick aggregates. The utilization of these aggregates in concrete requires a detailed investigation of their mechanical and durability properties. In this regard, the present study focused on investigating the mechanical and durability properties of hybrid recycled aggregate concrete (HRAC) made by the 100% replacing of natural aggregates with recycled brick (RBAs) and RCA in hybrid form. The partial replacement of cement with fly ash was also considered to reduce the corban footprint of concrete. An extensive experimental program was designed and carried out in two phases. In the first phase, a total of 48 concrete mixes containing coarse RBA and RCA in mono and hybrid forms were prepared and tested for their compressive strength. The test results indicated that the compressive strength of HRAC is greatly affected by the proportion of coarse RBA and RCA. In the second phase, based on the results of the first phase, eight concrete mixes with the most critical proportions of RBA and RCA in hybrid form were selected to evaluate their mechanical and durability performance. In addition, four mixes with natural aggregates were also prepared for comparison purposes. To evaluate the mechanical properties of the concrete mixes, compressive strength and modulus of rupture (MOR) tests were performed, while for the evaluation of durability properties, water absorption and behavior after exposure to aggressive conditions of acidic and brine solutions were studied. The results revealed that a 20% replacement of cement with fly ash resulted in acceptable mechanical and durability properties of HRAC intended to be used for making concrete bricks or pavers.
The research work presented in this manuscript focused on the comparative examination of the influence of the Compression Casting Technique (CCT) and the conventional casting method (i.e., compaction through vibration) on the performance of 100% Recycled Aggregate Concrete (RAC). The minimum target compressive strength of 100% RAC was 15 MPa keeping in view its application in the manufacturing of load-bearing concrete masonry units. A total of 28 concrete compositions were prepared by varying the coarse to fine aggregates ratio (i.e., 70:30 and 60:40), cement content (10% and 15%) by weight of total aggregates, casting technique, and applied pressure for compression casting (i.e., 25, 35, and 45 MPa). The concrete compositions were tested to determine their density, compressive strength, Elastic Modulus (EM), and Ultrasonic Pulse Velocity (UPV). For comparison, samples of Natural Aggregate Concrete (NAC) were also tested for the same properties. The results highlighted the positive impact of CCT on the properties of 100% RAC. The compressive strength and EM of fully RAC was increased by 20–80% and 15–50%, respectively, by changing casting method from vibration to CCT. At casting pressure of 35 MPa and 15% cement, compressed 100% RAC exhibited compressive strength higher than vibrated NAC. The UPV value exhibited by 100% RAC was increased by changing the casting technique. The analytical models were proposed using regression analysis of experimental results to predict compressive strength and EM of compressed 100% RAC and NAC. These proposed models were evaluated using statistical parameters, i.e., average absolute error (AAE) and mean (M) and found to be able to predict the compressive strength and EM of RAC with reasonable accuracy as compared to the analytical models already existing in the literature. This study finally concluded that through CCT, 100% RAC with low cement content could achieve minimum target compressive strength of 15 MPa. The development and use of compressed load-bearing 100% RAC construction units would help to achieve sustainability in construction.
In masonry construction, the most commonly used building unit all over the world is the burnt clay brick. Adding waste materials in certain percentages to these bricks helps in eliminating the environmental burden occurring in the form of excessive waste accumulation on open land sites, leading to sustainable and economical construction. This research program aimed to examine the feasibility of using waste marble powder (WMP) and sugarcane bagasse ash (SBA) in the manufacturing of clay bricks. WMP was collected from local marble cutting workshops, whereas SBA was prepared by burning the waste sugarcane obtained from various sugar mills in the local area. Brick specimens incorporating 5%, 10%, 15%, and 20% of hybrid WMP and SBA were prepared at a local brick kiln. Burnt clay bricks were transported to the laboratory, and their mechanical and durability properties were evaluated. A reduction in weight per unit area of brick specimens incorporating waste materials was observed, allowing them to be easily handled and transported. Decreased compressive strength was due to the addition of waste materials in comparison with conventional clay bricks. However, waste percentages up to 15% satisfied the criteria for the minimum compressive strength as per the Building Code of Pakistan (BCP). All tested samples showed flexural strength greater than 0.65 MPa. Tested bricks incorporating 10% and 20% of waste materials had water absorption values of 18% and 21%, respectively, which are higher than that of conventional clay bricks. Moreover, bricks incorporating waste materials exhibited a higher initial rate of absorption than conventional clay brick; therefore, such bricks need to be wet well before use in masonry construction. Brick specimens showed less than 1% weight loss, and bricks exhibited no signs of distress and cracking after 50 freeze-thaw cycles. A decrease in compressive strength was observed due to sulphate exposure. However, specimens with 10% waste materials still satisfied the minimum compressive strength requirement of BCP. Based on this study, it can be concluded that bricks with up to 10% hybrid waste materials (WMP and SBA) will assist in the environmental issues of these wastes, leading to more sustainable and economical masonry construction.