Composite laminates are susceptible to impact events during use and maintenance, affecting their safety performance. Edge-on impact is a more significant threat to laminates than central impact. In this work, the edge-on impact damage mechanism and residual strength in compression were investigated using experimental and simulation methods by considering variations in impact energy, stitching, and stitching density. The damage to the composite laminate after edge-on impact was detected in the test by visual inspection, electron microscopic observation, and X-ray computed tomography techniques. The fiber and matrix damage were determined according to the Hashin stress criterion, while the cohesive element was used to simulate the interlaminar damage. An improved Camanho nonlinear stiffness discount was proposed to describe the stiffness degradation of the material. The numerical prediction results matched well with the experimental values. The findings show that the stitching technique could improve the damage tolerance and residual strength of the laminate. It can also effectively inhibit crack expansion, and the effect increases with increasing suture density.

In the process of double-layer gas-assiste extrusion of a plastic micro-tube, the tugging effect caused by the pressure difference of the gas cushion layer inside the die has a great influence on the external dimensions of the micro-tube. Therefore, this study establishes a two-phase extrusion model based on compressible gas and incompressible melt. Ansys Polyflow finite element software was used to numerically simulate the extrusion process of the melt to analyze the effect of the gas cushion layer pressure difference on the micro-tube deformation. The research shows that the shrinkage rate of the micro-tube increases with increasing pressure of the outer cushion layer, and the degree of tube wall migration increases, too. In the process of extrusion, the first normal stress difference at the entrance of the gas cushion layer shows a significant effect on the melt velocity field distribution and the extruded micro-tube cross-sectional deformation.

In the gas-assisted extrusion process, the melt inside the die is in a low-viscosity molten state, so the flow field of the gas cushion layer has a great effect on the cross-sectional shape of the micro-tube. Therefore, this study establishes the gas distribution chamber model of the gas-assisted die. Ansys Fluent software was used to simulate the gas flow field of the gas distribution chamber. The effect of the gas chamber structure on the size of the micro-tube was analyzed by the extrusion experiment. The research shows that the velocity unevenness coefficient of the gas outlet of the single gas chamber die is 11.8%, which is higher than that of the double gas chamber die. The use of a double gas chamber die can improve the stability of the gas cushion layer and the wall thickness non-uniformity of the micro-tube, which verifies the simulation results.

In the micro-tube gas-assisted extrusion process, flow theories ignoring cross-scale viscoelastic variations fail to effectively characterize the rheological state of the melt. To investigate the impact of cross-scale viscoelastic variation on the quality of the micro-tube gas-assisted extrusion, a 3D multiphase flow extrusion model incorporating a double gas-assisted layer was developed. Subsequently, we modified the DCPP constitutive equations based on the cross-scale factor model. Both the traditional and gas-assisted extrusions were simulated under macroscale and cross-scale models using the Ansys Polyflow. Finally, using the established gas-assisted extrusion platform, extrusion experiments were conducted. The results indicate that, owing to the reduced melt viscosity under the cross-scale model, the deformation behavior of the melt is more pronounced than in the macroscale model. The cross-scale model’s numerical results more closely match the experimental outcomes under the same parameters, thereby confirming the feasibility of the theoretical analysis and numerical simulation. Moreover, the predictive capability of the cross-scale model for the micro-tube gas-assisted extrusion is further validated through numerical and experimental analyses with varying parameters. It is demonstrated that the cross-scale viscoelastic variation is a critical factor that cannot be overlooked in the gas-assisted extrusion.

During the gas-assisted extrusion process of plastic tubes embedded with antibacterial particles, the particles tend to agglomerate. The dispersion effect of these agglomerates using the nozzle-pressure-difference method is significantly influenced by the gas flow state. Therefore, this study establishes the nozzle dispersion model. The gas flow state near the nozzle is simulated and analyzed by using Ansys Fluent software. Gas-assisted extrusion experiments are conducted with different nozzle inlet pressures, and the size distribution of antibacterial particles is observed by using electron microscopy. The simulation results indicate that increasing the nozzle inlet pressure enhances the dispersion effect and expands the effective dispersion area. The experimental results demonstrate that using the nozzle disperses the agglomerates into particles with a diameter of approximately 100 nm. Furthermore, the nanoparticles diameter size decreases with the increase of the inlet pressure, validating the accuracy of the numerical analysis results.

In the process of the double-layer gas-assisted extrusion of plastic micro-tubes, the external size and surface quality of the micro-tubes are greatly affected by the size of the assisting gas inlet slit inside the mold. Therefore, in this experiment, a two-phase flow model was established based on a compressible gas and a non-compressible melt. The Polyflow finite element solution software module was used to solve the velocity field, temperature field, pressure field, and section size of the melt under the condition of double-layer gas-assisted extrusion in a mold under different gas inlet slit widths. The results show that, with an increase in the width of the gas inlet slit, the melt outlet velocity increases, the surface temperature increases, wall thickness shrinkage increases, and interior diameter expansion increases. In the process of gas-assisted extrusion, the thickness of the air cushion is affected by adjusting the size of the gas inlet slit, and, hence, changes the shape and size of the plastic micro-tubes.