Electromagnetic braking (EMBr) technology, as one of the most effective technologies in the continuous casting process, provides an effective tool for improving the internal and external defects of steel products. Specifically, the EMBr technology takes the benefit of the generation of Lorentz force to decrease flow instability, mold powder entrapment, and surface defects, if applied properly. For this purpose, to gain a clear understanding of the effect of EMBr technology on the continuous casting process, a commonly used EMBr technology, namely ruler EMBr technology, is applied in the current work to investigate the dynamic behaviors of molten steel flow and steel–slag interface fluctuation inside a slab mold. Furthermore, to obtain a desirable braking effect of the ruler EMBr technology, operational parameters including the magnetic flux density, submerged entry nozzle (SEN) depth, and magnetic pole location are numerically investigated. The results demonstrate that the braking effect exerted by the ruler EMBr device is favorable for suppressing the impact of upward stream on the steel–slag interface with the magnetic flux density exceeding 0.3 T. For the influence of the SEN depth and magnetic pole location on the effect of ruler EMBr mold, the results show that a steady jet flow pattern can be obtained through the adjustment of a location between the ruler EMBr device and the SEN depth. For instance, when the ruler EMBr device installation position of 225 mm corresponds to the SEN depth of 150 mm, the upward deflection of jet stream is suppressed and a stable interface fluctuation profile is formed. With this adjustment, the possibility of mold flux entrapment is decreased.
Targeted at the poor heat transfer effect of the phase change thermal storage heat exchanger due to the low thermal conductivity of the phase change material, a fin-tube type phase change thermal storage heat exchanger has been proposed in the study. A 2-D model of the phase-change heat storage unit was established, and the dynamic heat transfer law of the melting and solidification of the phase change material, and the influence of the fin structure size on the heat storage/release performance of the heat exchanger were numerically analyzed. The results show that in the area close to the tube wall, the smaller the fin spacing, the larger the thickness, the faster the phase change heat storage/release speed, and the better heat transfer effect. In the central area of the phase change material, the greater the fin spacing and thickness, and the better the heat transfer effect of the phase change heat storage/release. The area close to the outer wall has the smallest temperature change, and the heat storage/release effect is the worst. Therefore, the use of energy storage heat exchangers with gradual fin thickness and spacing is an effective method to improve the heat transfer efficiency of existing equipment. In addition, in order to improve the heat exchange effect of the edge area of the phase change, its structure could be changed or the heat exchange form can be increased.
Co-firing zero-carbon fuels as an effective emission reduction strategy in coal combustion processes has garnered widespread attention. This paper proposes utilizing the combustion performance of oxy-hydrogen gas derived from zero-carbon fuels to address issues related to low-concentration coal powder combustion and nitrogen oxide emissions. A test apparatus for coal powder combustion initiated by oxy-hydrogen gas flames was constructed, and experimental and simulation methods were employed to study the impact of oxy-hydrogen gas flame initiation on the temperature inside the combustion chamber, coal powder gasification combustion reactions, and nitrogen oxide emissions. The results indicate that with an excess air coefficient of 0.8, as the oxy-hydrogen gas flow rate increased from 0.022 kg/h to 0.789 kg/h, the average temperature inside the combustion chamber increased from 801 K to 1459 K. The volatile matter release rate and its combustion reaction rate increased, leading to a decrease in volatile matter content. The peak concentration of volatiles was shifted from a position of 68 mm to 7 mm, and the proportion of Cchar–H2O reaction increased from 5% to 34%. NO emissions decreased from 132 ppm to 68 ppm, and the rate of reduction in NO emissions decreased from 15.38% to 5.49%.
This paper investigated the influence of surface internal energy instability caused by the gravitational tilt angle on solutocapillary convection. The results showed that the spatio-temporal evolution of solutocapillary convection in a non-axisymmetric liquid bridge was divided into three stages under different gravitational tilt angles, “the initiating stage near the upper corner”, “development to the intermediate height”, and “shrinking toward the bottom corner”. The non-equilibrium of the left or right interface curvature caused by internal energy instability promotes the distortion of the cell flow structure. The concentration gradient on the far-earth side increases first, due to the gravitational tilt angle. With the increasing gravitational tilt angle, the lateral extension of the cell flow is inhibited. The transverse/longitudinal velocity components are suppressed; however, the velocity gradient near the boundary is increased, and the uniformity of the velocity distribution in the center of the liquid bridge is improved. The axial component of the Bond number decreases in a small range (Bo′ = 1→0.98) with the internal energy instability, however, which has a significant effect on surface flow. Therefore, in the initiation and development stages of solutocapillary convection, the decay rate of the Marangoni number respectively decreases and increases with the increasing Bond number. The axial component of the Bond number decreases in a small range with the internal energy instability, which has a significant effect on the solute Marangoni number (Mac). In the initiation stage of solutocapillary convection, the decay rate of the Mac decreases with the increasing Bond number. Its change law is the opposite in the development stage of solutocapillary convection.
Hydrogen energy is an important carrier for energy terminals to achieve green and low-carbon transformation. Hydrogen, as a carbon-free fuel, has great research and development value in the field of thermal power generation. This article proposes a solution for the stable combustion of coal powder using Oxy-hydrogen Gas ignition technology. An Oxy-hydrogen Gas flame injection coal powder combustion testing device was constructed to experimentally study the temperature distribution in the combustion chamber under Oxy-hydrogen Gas ignition technology, with primary air coal powder concentrations of 0.27, 0.32, and 0.36 (kg coal powder/kg air), as well as the concentration changes of volatile CO emissions during the ignition of coal powder using both Oxy-hydrogen Gas and CH4 flames. The sensitivity of the NO generation during coal gasification combustion under the Oxy-hydrogen Gas ignition was simulated and analyzed. The results show that at a coal powder concentration of 0.32 (kg coal/kg air) and an Oxy-hydrogen Gas flow rate of 2.1 L/min, the combustion effect of coal powder is the best, and the highest combustion chamber temperature can reach 1156 K; when the concentration of coal powder varies within a range from 0.32 to 0.27, the combustion chamber temperature can be maintained at around 850K, achieving stable combustion conditions for coal powder. The only product generated by the Oxy-hydrogen Gas combustion is high-temperature water vapor, which helps the rapid gasification of coal powder and releases a large amount of volatile CO, which is beneficial for the ignition and stable combustion of coal powder.
In the context of carbon neutrality, ammonia-coal co-firing is considered an effective way to reduce emissions from coal-fired units. This paper takes a 125 MW tangential combustion boiler as the research object and combines CFD and CHEMKIN models to study the effects of ammonia injection position (L1–L3) and blending ratio (0–30%) on combustion characteristics and NO generation. The results indicate that L1 (same-layer premixed injection) can form a continuous and stable flame structure and maintain low NO emissions. L2 (fuel-staged configuration) shows the highest burnout rate and strong denitration potential under high mixing conditions, while L3 has an unstable flow field and the worst combustion structure. NO emissions show a typical “first rise and then fall” trend with the blending ratio. L1 performs optimally in the range of 15–20%, and L2 peaks at 20%. Mechanism analysis indicates that R430 is the main NO generation reaction, while R15 and R427 dominate the NO reduction process. The synergistic reaction between NHx free radicals and coke can effectively inhibit the formation of NO and improve combustion efficiency.